I
F--9999--8 Issue 1
TABLE OF CONTENTS
1 INTRODUCTION AND SAFETY 1--1........................................................
1.1 Introduction 1--3....................................................................
1.1.1 Scotty 5000 Machine Specifications and Utility Requirements 1--4.......................
1.2 General Safety Guidelines 1--6.......................................................
1.3 Safety Features 1--7.................................................................
1.3.1 Emergency Stop 1-- 7.............................................................
1.3.2 Stop and Safe 1-- 7...............................................................
1.3.3 Main Power Switch 1-- 8...........................................................
1.3.4 Compressed Air Valve 1--8........................................................
1.3.5 Guards and Covers 1-- 9...........................................................
1.3.6 Safety Devices 1-- 9...............................................................
1.4 Warnings, Cautions & Notes 1--10.....................................................
1.4.1 Warnings 1-- 10....................................................................
1.4.2 Cautions 1-- 10....................................................................
1.4.3 Notes 1-- 10.......................................................................
1.5 Warnings 1--11.......................................................................
1.5.1 Heat Hazards 1-- 11................................................................
1.5.2 Electrical Shock Hazards 1--11......................................................
1.6 Safety Procedures 1--12..............................................................
1.6.1 Compressed Air Valve 1--12........................................................
1.6.2 Safety Devices 1-- 12...............................................................
1.6.3 Appropriate Dress 1-- 12............................................................
1.6.4 Keep Area Clean 1-- 13.............................................................
1.6.5 Grease and Oil 1-- 13..............................................................
1.6.6 Manual Usage 1-- 13...............................................................
2 INSTALLATION 2--1......................................................................
2.1 Installation Requirements 2--3........................................................
2.1.1 Pre-Installation Requirements 2--4..................................................
2.1.2 Uncrating & Placement 2--5........................................................
3 OPERATION 3--1.........................................................................
3.1 General Information 3--3.............................................................
3.1.1 Before Operating the Machine 3--3.................................................
3.2 Operating Controls and Indicators Descriptions 3--4...................................
3.2.1 Operator’s Control Panel Layout 3--4................................................
3.2.2 Machine Stopping Device 3--4.....................................................
3.2.3 Main Operator’s Panel Control Descriptions 3--5......................................
3.2.4 Scotty 5000 with Telemecanique PLC Control 3--12....................................
3.3 Preliminary Inspection and Start-Up Procedure 3--13....................................
3.3.1 Preliminary Set-Up 3-- 13...........................................................
3.3.2 Adjust Hub Roller 3-- 26............................................................
3.3.3 Adjust Drive Roller 3-- 26...........................................................