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OLM100
SICK OLM100 User Manual
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10
Maintenance of t
he component
s
NOTE
Inf
ormation is inc
luded in the operating instructions f
or the components.
MAINTENANCE OF THE COMPONENTS
10
8020941/12O9/2019-08-05 | SICK
O
P
E
R
A
T
I
N
G
I
N
S
T
R
U
C
T
I
O
N
S
| Safe Linear Positioning
75
Subject to chang
e without notice
74
76
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Document
7
Purpose of this Document
7
Scope
7
Target Groups and Structure of These Operating Instructions
7
Symbols and Document Conventions
8
Further Information
8
2 Safety Information
9
General Safety Note
9
Intended Use
9
Reasonably Foreseeable Misuse
9
Requirements for the Qualification of Personnel
9
3 Product Description
11
Product Identification
11
Application Description
11
Components of the Safety System
11
Additional Components Required
12
Requirements for Additional Components Required
12
Structure and Function
13
Limits of the Safety System
14
Product Characteristics
15
Safety Functions
15
Safe State
16
4 Project Planning
17
Manufacturer of the Machine
17
Calculating the Performance Level
17
Operating Entity of the Machine
18
Design
18
Integrating the Equipment into the Electrical Control
18
Circuit Diagram
18
Testing Plan
18
Extension and Modification
19
Notes on Fault Detection
20
Illegible Bar Codes
20
Bar Code Gaps
20
5 Mounting
21
Mounting the Sensor Unit
21
Mounting the Bar Code Tape
22
Mounting Flexi Soft
23
6 Electrical Installation
24
General Requirements
24
Connection and Wiring
24
Wiring Principle
24
Safety Controller Pin Assignment
26
Interfaces and Signals
28
Standard Input Interface: Test Signals
28
SSI Interface
29
Signal for PDS (SR) - Drive (Safety-Related)
30
Signal for Optional Safe Brake Control
30
Safe SLS Request Signal
31
Signal for Emergency Stop Pushbutton
31
Signal for Restart Interlock
31
7 Configuration
32
Structure and Application of the Chapter on Configuration
32
Requirements for Software and Firmware
32
Configuration Procedure
32
Pre-Configured Project Files
33
Configuring the Interface for BG100 Motion Sensor
35
Configuring Speed Limits
37
Configuring Position Ranges
40
Assigning Maximum Speeds to the Position Ranges
41
Configuring Safe Cam (SCA)
42
Configuring Stop Ramps
45
Expanding and Modifying the Safety System
49
Configuring Additional Safety Functions
49
External and Internal Signal for Activating the Safely Limited Speed
51
Configuring the Override Function
52
Controlling the Safety Outputs Directly Via PLC
53
Use of Internal Status Information
53
Contents of the CPU Logic
54
Disclaimer Page
54
Interface Page
55
Safe Outputs Page
55
Safe Position and Diagnostics Page
57
Stop/Start/Reset Page
61
Contents of the Motion Control Logic
64
Position_Cross_Check Page
64
Position_Monitor Page
66
Safe Stop Page
69
Notes on the Flexi Soft Logic Editor
71
Creating or Deleting Links
71
Jump Addresses
72
Verification of the Logic
72
Transfer Configuration
72
8 Commissioning
73
Safety
73
Thorough Check
73
9 Operating the Components
74
10 Maintenance of the Components
75
11 Troubleshooting
76
Electromagnetic Compatibility
76
Exchange and Repairs
76
12 Decommissioning
77
Disassembly and Disposal
77
13 Technical Data
78
Data Sheet
78
XTIO Module Inputs
79
Dimensional Drawings
80
Response Times
80
Stopping Time in the Event of a Drive Fault
81
Flexi Soft Cycle Time
81
Maximum Data Reception Interval
82
14 Ordering Information
83
Safe Linear Positioning Ordering Information
83
15 Spare Parts
84
16 Accessories
85
Connectivity
85
17 Annex
86
Checklist for Initial Commissioning and Commissioning
86
Thorough Check of the Requirements Specified in the Operating Instructions for the Safety System
86
Thorough Check of the Hardware Requirements
87
Thorough Check of the Flexi Soft Configuration
88
Thorough Check of the Flexi Soft Documentation
89
Thorough Check on the Process Channel (Standstill)
90
Thorough Check on the Process Channel (Forward Movement)
90
Thorough Check on the Process Channel (Backward Move- Ment)
91
Thorough Check of the Safety Functions
92
Thorough Check of Faults on the Transmission Path
92
Thorough Check for Foreseeable Misuse and Manipulation
93
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SICK OLM100 Specifications
General
Brand
SICK
Model
OLM100
Category
Security Sensors
Language
English
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