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SICK nanoScan3 I/O User Manual

SICK nanoScan3 I/O
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O P E R A T I N G I N S T R U C T I O N S
nanoScan3 I/O
Safety laser scanner

Table of Contents

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SICK nanoScan3 I/O Specifications

General IconGeneral
BrandSICK
ModelnanoScan3 I/O
CategorySecurity Sensors
LanguageEnglish

Summary

About this document

Scope

Defines the scope and part numbers of the operating instructions.

Target groups of these operating instructions

Identifies target audiences and relevant chapters for each.

Further information

Lists additional resources and website for more information.

Symbols and document conventions

Explains symbols and conventions used throughout the document.

Safety information

General safety notes

Provides general safety guidelines and warnings for laser class 1.

Intended use

Describes the intended applications and conditions of use for the scanner.

Inappropriate use

Lists applications and scenarios where the scanner is not suitable.

Requirements for the qualification of personnel

Details necessary qualifications for personnel involved in device lifecycle.

Product description

Device overview

Provides a visual overview of the device and its components.

Structure and function

Explains the basic principle of operation and protection mechanism.

Product characteristics

Details general features like performance packages and integration.

Field types

Defines different types of fields and their functions.

Example applications

Introduces examples of how the scanner is used for safety.

Project planning

Manufacturer of the machine

Outlines manufacturer's responsibilities regarding risk assessment.

Operating entity of the machine

Describes responsibilities for changes in integration and mounting.

Design

Provides important design considerations and warnings for effectiveness.

Protection from influences

Discusses how external factors affect the scanner.

Preventing unprotected areas

Explains how to avoid undetected areas by proper mounting.

Contour as Reference monitoring

Describes using contours for monitoring and preventing manipulation.

Monitoring case switching time

Details how to specify and calculate time for switching monitoring cases.

Minimum distance for stationary applications

Explains how to calculate minimum distances based on standards.

Hazardous area protection

Describes stationary applications for detecting legs in hazardous areas.

Supplement C to protect against reaching over

Explains how to protect against reaching over the protective field.

Calculation example for the minimum distance

Provides calculation examples for minimum distance.

Height of the scan plane

Details requirements for scan plane height and calculating resolution.

Distance from walls

Advises on maintaining distance from walls to ensure availability.

Hazardous point protection

Describes vertical scan applications for detecting hands near points.

Protective field

Discusses selecting resolution for hazardous point protection.

Access protection

Describes vertical scan applications for detecting whole body intrusion.

Mobile hazardous area protection

Explains horizontal scan plane use for AGVs and protecting vehicles.

Supplement ZF for lack of ground clearance

Details the supplement for lack of ground clearance in mobile applications.

Stopping distance SA

Explains the calculation of stopping distance as a function of vehicle speed.

Calculation example for the protective field length

Provides calculations for protective field length and width.

Height of the scan plane

Specifies maximum scan plane height for mobile applications.

Integrating the equipment into the electrical control

Outlines requirements for integrating the device into machine control systems.

Voltage supply

Details prerequisites for the power supply unit.

USB connection

Explains the use of USB for configuration and diagnostics.

OSSDs

Describes OSSD output signals and their behavior under different conditions.

Control inputs

Explains how control inputs are used for switching monitoring cases.

Static control inputs

Details evaluation methods for static control inputs.

Dynamic control inputs

Explains how dynamic control inputs receive speed information.

Universal inputs, universal outputs, universal I/Os

Describes configuration options for universal I/O ports.

Restart interlock

Explains the purpose and function of a restart interlock.

External device monitoring (EDM)

Explains how EDM monitors the status of downstream contactors.

Testing plan

Outlines requirements for planning and executing thorough checks.

Test during commissioning and in certain situations

Lists requirements and recommended checks for commissioning.

Regular thorough check

Explains purpose of regular tests to detect defects.

Notes on the tests

Provides recommended approaches for testing the device's function.

Thorough check of the area to be protected

Details checking protected area and detection capability.

Test of the contour detection field

Explains how to test contour detection fields for their function.

Visual check of the machine and the protective device

Guides on visually inspecting the machine and device for damage.

Mounting

Safety

Provides safety warnings regarding machine state and optics cover handling.

Unpacking

Outlines approach for checking components for completeness.

Fitting the system plug

Details prerequisites and approach for fitting the system plug.

Mounting the device

Lists prerequisites and approach for mounting the device.

Electrical installation

Safety

Provides safety warnings related to electrical installation.

Connecting

Overviews connection methods using M12 connectors or flying leads.

Connecting cable with M12 plug connector, 8-pin

Details pin assignments for voltage supply and I/Os.

Connecting cable with M12 plug connector, 17-pin

Details pin assignments for the 17-pin M12 connector.

Connecting cable with flying leads, 17-wire

Lists wire color and function assignments for flying leads.

Network connection

Describes Ethernet connection details including pin assignments.

Configuration

Delivery state

States that the scanner is not configured upon delivery.

Safety Designer

Introduces Safety Designer software for scanner configuration.

Installation assistant

Guides on installing the Safety Designer software.

Projects

Explains how to create and manage projects in Safety Designer.

User interface

Provides an overview of the Safety Designer software interface elements.

User groups

Explains user group hierarchy and access control.

Settings

Refers to Safety Designer operating instructions for software settings.

Configuration

Describes compiling devices for a project in the Configuration area.

Device Catalog

Explains how to use the Device Catalog to add devices to a project.

Open the device window – configure devices

Guides on opening device windows for configuration and diagnostics.

Type code in Safety Designer

Details type codes for devices with and without system plugs.

Overview

Describes the Overview dialog box showing device and project information.

Addressing

Explains how to set IP settings for device addressing via TCP/IP.

Reading configuration

Describes reading and comparing configuration values.

Identification

Explains how to identify devices using names, project names, and images.

Application

Details application types: mobile and stationary, and their characteristics.

Monitoring plane

Guides on configuring parameters for the monitoring level.

Multiple sampling

Explains how multiple sampling affects reaction time and minimum distance.

Contour as Reference field

Describes configuring reference contour fields for monitoring environmental contours.

Fields

Introduces the field editor for configuring safety laser scanner fields.

Creating field set templates

Explains how to create templates for reusable field set combinations.

Importing and exporting field sets and fields

Details how to import and export field sets across projects.

Background image

Describes adding a background image to the field editor.

Settings for the field editor

Covers settings for field calculation and reference contour display.

Editing fields using coordinates

Explains how to edit fields using coordinates.

Drawing in points that cannot be monitored

Describes drawing masked areas for unmonitorable regions.

Enable propose field

Explains how Safety Designer can suggest protective or warning fields.

Inputs and outputs, local

Guides on assigning signals to scanner connections in the dialog.

Output signals

Details OSSD pair signals, contamination, error, and reset.

Input signals

Describes static control inputs, dynamic control inputs, and EDM signals.

Further settings for some signals

Covers restart interlock options, EDM configuration, and signal levels.

Monitoring cases

Provides an overview of configuring monitoring cases and their assignments.

Settings for monitoring case tables

Details settings for monitoring case tables, including delays and import/export.

Several monitoring case tables

Explains support for multiple simultaneous monitoring case tables.

Settings for monitoring cases

Covers naming conventions and standby options for monitoring cases.

Input conditions

Describes choosing input conditions to activate specific monitoring cases.

Cut-off paths

Explains creating cut-off paths and defining output switching.

Field Sets

Details assigning field sets to monitoring cases and defining cut-off behavior.

Simulation

Guides on visualizing the configuration result using simulation tools.

Data output

Explains using data output for monitoring and control tasks.

Transfer

Describes the process of transferring configuration files to the device.

Verify configuration

Guides on verifying configuration against planned safety functions.

Starting and stopping safety function

Explains how to manually start or stop the safety function.

Report

Describes generating and saving device data reports as PDFs.

Service

Introduces service options available with Safety Designer.

Device restart

Details procedures for restarting the device or its functions.

Factory settings

Explains how to reset device settings to factory defaults.

Managing passwords

Guides on assigning, changing, and resetting user passwords.

Optics cover calibration

Describes the process for calibrating the optics cover after replacement.

Commissioning

Safety

Provides safety warnings before and during the commissioning process.

Overview

Lists prerequisites for commissioning the device.

Alignment

Details options for precisely aligning the safety laser scanner.

Switching on

Explains the device's behavior and tests upon initial switching on.

Check during commissioning and modifications

Emphasizes checks to ensure proper monitoring and prevent access.

Operation

Safety

Notes that this document does not cover machine operation instructions.

Regular thorough check

Stresses performing checks to ensure monitoring and prevent access.

Status indicators

Provides a visual overview of the device's status indicators.

Status indicator with the display

Explains how to interpret the status display and navigate information.

Maintenance

Safety

Provides safety warnings regarding device components and repairs.

Regular cleaning

Details how to clean the optics cover, including warnings.

Replacing the optics cover

Guides on replacing the optics cover, including warnings and prerequisites.

Replacing the safety laser scanner

Outlines procedures for replacing the scanner, with warnings.

Replacing the safety laser scanner without system plug

Details replacing the scanner while reusing the system plug.

Replacing the safety laser scanner with system plug

Describes replacing the scanner, keeping the system plug connected.

Replacing the system plug

Provides information on replacing the system plug.

Regular thorough check

Reiterates importance of regular checks for monitoring.

Troubleshooting

Safety

Provides safety warnings related to troubleshooting procedures.

Detailed diagnostics using the display

Guides on using the device display to access diagnostic menus.

Fault indication on the display

Explains how faults are indicated on the display and lists error types.

Diagnostics using Safety Designer

Lists diagnostic tools available within Safety Designer software.

Data recorder

Explains how to use the data recorder to record device signals.

Event history

Describes how the scanner stores and displays data on important events.

Message history

Explains how Safety Designer stores and displays system messages.

Decommissioning

Disposal

Provides guidance on the proper disposal of unusable devices.

Technical data

Version numbers and functional scope

Explains how to identify device versions and their functional scope.

Data sheet

Lists features of the nanoScan3 Core I/O and Pro I/O models.

Response time

Details response times and how they depend on multiple sampling.

Safety-related parameters

Lists safety parameters like SIL, PL, and PFHD for different models.

Interfaces

Describes interface types, cable lengths, and transmission rates.

Electrical data

Details power consumption, output voltages, and currents.

Mechanical data

Lists dimensions, weight, housing materials, and optics cover material.

Ambient data

Specifies enclosure rating, light immunity, temperatures, and humidity.

Miscellaneous data

Covers vibration, shock resistance, EMC, light type, and wavelength.

Response times

Explains how to calculate response time based on multiple sampling.

Course of the OSSD test over time

Describes how the device tests OSSDs at regular intervals.

Sensing range

Provides a table showing protective field range based on object resolution.

Scanning range of the reference contour field

States scanning range is same as protective field range.

Scanning range of the contour detection field

States scanning range is same as protective field range.

Warning field range and distance measurement range

Discusses larger scanning ranges for non-safety applications.

Dimensional drawings

Presents dimensional drawings of the safety laser scanner.

Ordering information

Scope of delivery

Lists items included in the scope of delivery.

Ordering information

Provides a table for ordering different scanner models.

Spare parts

Additional spare parts

Lists available spare parts, such as the optics cover.

Accessories

System plug

Details ordering information for system plugs.

Brackets

Lists ordering information for various mounting brackets.

Alignment aid

Provides ordering information for alignment aids.

Cleaning agent

Lists ordering information for cleaning agents.

Test rods

Lists ordering information for test rods.

Glossary

AGV

Defines AGV as Automated guided vehicle.

CoLa2

Defines CoLa2 as a communication protocol from SICK.

Contour detection field

Defines the function of a contour detection field.

Control input

Defines control inputs and their role in receiving machine status.

Dangerous state

Defines a dangerous state in a machine or facility.

Dynamic control input

Defines dynamic control inputs and their use with incremental encoders.

EDM

Defines EDM as External device monitoring.

Electro-sensitive protective device

Defines ESPD and its purpose in protecting people.

ESD

Defines ESD as Electrostatic discharge.

ESPE

Defines ESPE as Electro-sensitive protective device.

External device monitoring

Defines EDM and its function in monitoring downstream contactors.

Field set

Defines a field set as a collection of one or more fields.

Incremental encoder

Defines an incremental encoder and its function.

Monitoring case

Defines a monitoring case and its role in signaling machine status.

OFF state

Defines the OFF state of protective device outputs.

ON state

Defines the ON state of protective device outputs.

OSSD

Defines OSSD as an output signal switching device.

PFHD

Defines PFHD as Probability of dangerous failure per hour.

PL

Defines PL as Performance level.

Protective field

Defines a protective field and its function.

Reference contour field

Defines a reference contour field and its monitoring function.

Reset

Defines the reset function and its purpose.

Resolution

Defines resolution as the minimum object size for detection.

Response time

Defines response time as the maximum time for sensor response.

Restart interlock

Defines restart interlock and its function.

Retroreflector

Defines a retroreflector and its properties.

RSSI

Defines RSSI as Received Signal Strength Indicator.

Safety output

Defines a safety output and its function.

Scan cycle time

Defines scan cycle time.

SIL

Defines SIL as Safety integrity level.

SILCL

Defines SILCL as SIL claim limit.

Static control input

Defines static control input and its signal pattern activation.

Test rod

Defines a test rod and its use.

Universal I/O

Defines Universal I/O as configurable input or output.

Universal input

Defines universal input usage scenarios.

Universal output

Defines universal output functions.

Warning field

Defines a warning field and its functions.

ANNEX

Compliance with EU directives

States conformity with EU directives and declaration availability.

Note on specified standards

Lists regional standards with similar content to specified standards.

Licenses

Explains SICK's use of open source software and license types.

Checklist for initial commissioning and commissioning

Provides a checklist for installing and commissioning ESPE devices.

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