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SIMOTICS T-1FW6
Configuration Manual
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560 pages
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Coupled
motors
1
0.5
Janus
arran
gement
for 1F
W505 and
1FW6
06
1FW6 Built
-
in t
orque motors
548
Configuration M
anual
,
07/2017
,
6SN1197
-
0AE00
-
0BP9
Figure
10
-6
Janus arr
angement 1F
W6050
-
xxBxx
-
0Kxx,
1FW6050
-
xxB
xx
-
1Jxx, 1
FW6060
-
xxBxx
-
1J
xx
549
551
Table of Contents
Main Page
Default Chapter
5
Introduction
5
Table of Contents
11
1 Fundamental Safety Instructions
15
General Safety Instructions
15
Equipment Damage Due to Electric Fields or Electrostatic Discharge
21
Industrial Security
22
Residual Risks of Power Drive Systems
23
2 Description of the Motor
25
Highlights and Benefits
26
Overview
26
Benefits
27
Use for the Intended Purpose
28
Technical Features and Ambient Conditions
30
Directives and Standards
30
Danger from Strong Magnetic Fields
31
Technical Features
36
Defining the Direction of Rotation
38
Environmental Conditions for Stationary Use
38
Scope of Delivery
40
Built-In Torque Motor with a Cooling Jacket
40
Built-In Torque Motor with Integrated Cooling
40
Supplied Pictograms
40
Derating Factors
41
Selection and Ordering Data
42
Order Designation
42
Standard 1FW6 Built-In Torque Motor
43
Stator as Individual Component
44
Rotor as Individual Component
45
Ordering Notes
45
Ordering Examples
46
Selection and Ordering Data 1FW6
46
Rating Plate Data
54
3 Mechanical Properties
55
Cooling
55
Cooling Circuits
56
Coolant
60
Degree of Protection
62
Vibration Response
62
Noise Emission
63
Service and Inspection Intervals
63
Safety Instructions for Maintenance
63
Maintenance Work
69
Checking the Insulation Resistance
70
The Inspection and Change Intervals for the Coolant
71
4 Motor Components and Options
73
Motor Components
73
Overview of the Motor Construction
73
Motors with a Cooling Jacket
73
Motors with Integrated Cooling
74
Cooling Method
76
Temperature Monitoring and Thermal Motor Protection
76
Temperature Monitoring Circuits Temp-S and Temp-F
76
Technical Features of Temperature Sensors
80
Encoders
84
Bearings
89
Braking Concepts
90
Options
93
Round Sealing Ring (O Ring)
93
Cooling Connection Adapter
93
Plug Connector
94
5 Configuration
95
Configuring Software
95
SIZER Configuration Tool
95
STARTER Drive/Commissioning Software
96
Configuring Workflow
96
General Mechanical Conditions
98
Type of Load Cycle
99
Torque-Time Diagram
102
Selecting Motors
105
Uneven Current Load
105
Motor Torque-Speed Diagram
106
Torque-Speed Requirements
108
Checking the Moments of Inertia
109
Selecting the Drive System Components for the Power Connection
110
Calculation of the Required Infeed
111
Voltage Protection Module
111
Examples
112
Installation
117
Safety Instructions for Mounting
117
Forces that Occur between the Stator and Rotor
121
Installation Device
123
Specifications Relating to the Mounting Side
127
Specifications for Mounting Torque Motors
128
Procedure When Installing the Motor
130
Cooler Connection
132
Cooler Connection for Motors with a Cooling Jacket
132
Cooler Connection for Motors with Integrated Cooling
134
Hoses for the Cooling System
144
Cooling Connection Adapter
144
Checking the Work Performed
147
Installation Examples
148
6 Technical Data and Characteristics
157
Explanations of the Formula Abbreviations
157
Data Sheets and Diagrams
165
1FW6050-XXXXX-XXXX
166
1FW6060-XXXXX-XXXX
193
1FW6090-XXXXX-XXXX
222
1FW6130-XXXXX-XXXX
246
1FW6150-XXXXX-XXXX
270
1FW6160-XXXXX-XXXX
294
1FW6190-XXXXX-XXXX
343
1FW6230-XXXXX-XXXX
392
1FW6290-XXXXX-XXXX
440
7 Preparation for Use
467
Transporting
469
Ambient Conditions for Transportation
469
Packaging Specifications for Transport by Air
470
Lifting Rotors
470
Storage
471
Ambient Conditions for Long-Term Storage
471
Storage in Rooms and Protection against Humidity
472
8 Electrical Connection
473
Permissible Line System Types
475
Motor Circuit Diagram
476
System Integration
477
Drive System
477
Sensor Module Sme12X
480
TM120 Terminal Module
481
SMC20 Sensor Module
481
Electrical Connection Components
482
Data for the Power Cable at the Stator
508
PIN Assignments for Plug Connectors
512
Power Connection
514
Signal Connection
514
Shielding, Grounding, and Equipotential Bonding
517
Requirements for the Motor Supply Cables
518
9 Installation Drawings/Dimension Drawings
521
Installation Situation for Motors with a Cooling Jacket
521
Information on the Installation Drawings
521
Installation Drawing/Dimension Drawing 1FW6050-Xxb
524
Installation Drawing/Dimension Drawing 1FW6060-Xxb
528
Installation Drawing/Dimension Drawing 1FW6090-Xxb
532
Installation Drawing/Dimension Drawing 1FW6130-Xxb
533
Installation Drawing/Dimension Drawing 1FW6150-Xxb
534
Installation Drawing/Dimension Drawing 1FW6160-Xxb
536
Installation Drawing/Dimension Drawing 1FW6190-Xxb
537
Installation Drawing/Dimension Drawing 1FW6230-Xxb
538
Installation Drawing/Dimension Drawing 1FW6290-Xxb
539
10 Coupled Motors
541
Operating Motors Connected to an Axis in Parallel
541
Master and Stoker
542
Machine Design and Adjustment of the Phase Angle
543
Connection Examples for Parallel Operation
545
Janus Arrangement for 1FW505 and 1FW606
549
Appendix
551
Recommended Manufacturers
551
Supply Sources for Connection Components and Accessories for Heat-Exchanger Units
551
Supply Sources for Cooling Systems
552
Supply Sources for Anti-Corrosion Agents
552
Supply Sources for Braking Elements
552
List of Abbreviations
553
Environmental Compatibility
554
Environmental Compatibility During Production
554
Disposal
554
Guidelines for Disposal
554
Disposing of 1FW6 Rotors
555
Disposal of Packaging
555
Index
557
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