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14-2 Serial Communications

605C Frequency Inverter

Table of Contents

Default Chapter3
- Intended Users3
- Table of Contents5
Etting13
- Optional Equipment13
S T a R T E D Introduction13
Equipment Inspection14
- How the Manual Is Organised14
- Initial Steps14
About this Manual14
Nverter17
Component Identification17
Control Features18
Understanding the Product Code19
- Control Board20
Functional Overview20
- Power Board20
Nstalling the23
Nverter23
Mechanical Installation23
- Minimum Air Clearances23
- Mounting the Inverter23
Electrical Installation26
- Wiring the Inverter26
Optional Equipment30
- Fitting the Remote 6901 Operator Station30
- Top Cover31
- Technology Options32
- External Brake Resistor33
- External AC Supply EMC Filter34
- Output Contactors35
Chapter 1 Earth Fault Monitoring Systems35
- Line Chokes (Input)36
- AC Motor Choke (Output)36
Perating the37
Nverter37
Pre-Operation Checks37
Control Philosophy38
Start/Stop and Speed Control38
- Selecting Local or Remote Control39
- Remote Control Using Control Terminals (Default Set-Up)40
  - Reading the Status Leds40
Start-Up Routines40
- Local Control Using the Operator Station41
- Quick Set-Up as an Open-Loop Inverter (V/F Fluxing)41
Setting-Up the Inverter41
- Set-Up Using the Sensorless Vector Fluxing Mode42
- The Autotune Feature42
- Manual Tuning43
  - Tuning Using the Motor Equivalent Circuit43
  - Tuning Using a Simple Tuning Sequence43
The Start/Stop Mode Explained44
- Tuning Difficulties44
- Normal Stopping Methods45
  - Ramp to Stop45
  - Coast to Stop46
Starting and Stopping Methods45
- Advanced Stopping Methods46
- Advanced Starting Methods48
- Normal Starting Method48
Perator51
Station51
Connecting the Operator Station51
- Welcome Screen51
Customising the Operator Station51
Controlling the Drive Using the Operator Station52
- Keys for Programming the Drive52
- Keys for Operating the Drive Locally52
- LED Indications53
- Navigating the Menu System54
  - The Menu System Map55
The Menu System54
- Changing a Parameter Value56
- What Do the Symbols Mean Next to some Parameters56
  - Parameter Status Information56
  - Expanded Menu Information56
- Alert Message Displays57
- The L/R Key57
- The PROG Key57
The MMI DIAGNOSTICS Menu58
- Menu Shortcuts and Special Key Combinations60
Special Menu Features60
- Menu Viewing Levels61
  - Startup Screen Timeouts61
- Control Key Enable/Disable62
- Password Protection62
  - To Activate Password Protection62
  - To Deactivate Password Protection62
- Selecting the Display Language62
- Selecting Parameters for the Operator Menu63
- Copying an Application64
  - Transferring Your Application to Another Inverter64
  - Backing-Up Your Application65
How to Save, Restore and Copy Your Settings64
- Restoring Saved Settings64
- Saving Your Application64
Chapter 6 PROGRAMMING YOURAPPLICATION67
Introducing the Macro67
Programming with Block Diagrams67
- Modifying a Block Diagram67
- Understanding the Function Block Description69
  - MMI Menu Maps69
- Hexadecimal Representation of Trips70
Function Block Descriptions71
- Analog Digin72
- Analog Input74
- Analog Output77
Chapter 5 AUTO RESTART79
- Autotune81
- Brake Control82
- Comms Control83
- Current Feedback84
- Current Limit86
- Custom Screen87
- Demultiplexer89
- Digital Input90
- Digital Output91
- Dynamic Braking92
- Encoder93
- Fluxing94
- Flycatching96
- Inj Braking98
- I/O Trips99
- I*T TRIP100
Chapter 2 JOG101
- Local Control102
- Logic Function103
- Minimum Speed107
- Multiplexer108
- Operator Menu109
- Op Station110
- Password112
- Pattern Gen113
Chapter 3 PID114
- Preset116
Chapter 4 RAISE/LOWER118
- Reference119
- Sequencing Logic121
- Setpoint Scale123
- Skip Frequencies124
- Slew Rate Limit126
- Slip Comp127
- Stabilisation128
- Stall Trip129
- Stop130
- System Port (P3)131
- System Ramp132
- Tec Option134
- Trips History135
- Trips Status136
- Underlap Comp138
- Value Function139
- Vector Fluxing146
- Voltage Control147
- Zero Speed148
Motor-Specific Parameters149
Quadratic Torque Selection150
Chapter 7 TRIPS and FAULT FINDING151
Trips151
- What Happens When a Trip Occurs151
  - Inverter Indications151
  - Operator Station Indications (When Connected)151
- Resetting a Trip Condition151
- Using the Operator Station to Manage Trips152
- Checksum Fail154
  - Inverter Indications154
  - Operator Station Indications (When Connected)154
Fault Finding154
Routine Maintenance155
Chapter 8 ROUTINE MAINTENANCE ANDREPAIR155
Repair155
- Saving Your Application Data155
- Returning the Unit to SSD Drives155
- Disposal155
Chapter 10 Principle State Machine157
- Main Sequencing States157
- State Outputs of the SEQUENCING LOGIC Function Block157
- Transition of States158
- State Diagram159
Chapter 9 SEQUENCING LOGIC157
External Control of the Inverter160
- Communications Command160
  - Example Commands161
- Communications Status162
Specification163
Specification Table: Tag Number Order164
Product-Related Default Values181
- Language Dependant Defaults181
- AC Supply Voltage and Power Rating Dependant Defaults182
Specifications185
- 605C Model Recognition185
- Environmental Details185
- Earthing/Safety Details186
- Terminal Block Wire Sizes186
- Electrical Ratings187
- Cabling Requirements for EMC Compliance188
- EMC Compliance188
- External AC Supply (RFI) Filters188
- Internal Dynamic Brake Switch189
- Control Terminals190
- Analog Inputs/Outputs191
- Digital Inputs191
- Digital Outputs191
- Supply Harmonic Analysis192
Requirements for EMC Compliance193
- Minimising Radiated Emissions193
- Earthing Requirements193
  - Protective Earth (PE) Connections193
  - EMC Earth Connections193
- Cabling Requirements194
  - Planning Cable Runs194
  - Increasing Motor Cable Length194
- EMC Installation Options195
Chapter 12 CERTIFICATION for the INVERTER193
Requirements for UL Compliance199
- Solid-State Motor Overload Protection199
- Short Circuit Rating199
- Solid-State Short-Circuit Protection199
- Recommended Branch Circuit Protection199
- Motor Base Frequency199
- Field Wiring Temperature Rating199
- Field Wiring Terminal Markings199
- Power Wiring Terminals199
- Terminal Tightening Torque199
- Field Grounding Terminals200
- Operating Ambient Temperature200
- Direct Wall-Mountable Models200
European Directives and the CE Mark201
- CE Marking for Low Voltage Directive201
- CE Marking for EMC - Who Is Responsible201
  - Legal Requirements for CE Marking202
  - Applying for CE Marking for EMC202
- Which Standards Apply202
  - Power Drive Product Specific or Generic Standards202
- Certificates206
Synchronous Motor Control207
Chapter 13 APPLICATIONNOTES207
Brake Motors207
Using Line Chokes207
Using Output Contactors208
Using Motor Chokes208
Using Multiple Motors on a Single Drive209
Dynamic Braking209
- Brake Resistor Selection210
High Starting Torque211
Chapter 14 SERIAL COMMUNICATIONS213
Communications Technology Option213
- Configed Lite213
Connection to the P3 Port213
Chapter 15 APPLICATIONMACROS215
The Default Application215
How to Load a Macro215
Macro Descriptions215
- Macro 0215
- Macro 1: Basic Speed Control (Default)217
- Macro 2: Run Forward/Run Reverse219
- Macro 3: Raise/Lower Trim221
- Macro 4: Process PID223
- Macro 5: Preset Speeds225
- Macro 6: Closed-Loop Speed Feedback227
- Macro 99: 584S Compatible Application229
- General Wiring Diagram for Macro 99232
- Macro Control Blocks233
- Macro User Blocks234

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