95TS 500i
: Position the manifold (1) so that
the lug (arrow) lines up with the
throttle shutter housing (2)
: Insert screws (3)
– Manifold is secured to the
throttle shutter housing
: Push the new gasket (1) on the
opposite side of the throttle
shutter housing (2) over the
screws
: Align the screws (1) so that they
only protrude slightly on the
throttle shutter housing (2)
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2
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: Fit throttle shutter housing (1)
with gasket and manifold (2) and
insert screws (3)
– Check and adjust the position of
the gasket if necessary
: Insert and tighten the screws (3)
: Push the hose clip (1) onto the
manifold (2) so that the screw
head is on the clutch side
: Slide the hose clip (1) over
the shoulder (arrow)
– only push the hose clip onto the
shoulder once the tank housing is
installed
Apply STIHL press fluid to the inside
of the manifold
– Install the tank housing, b 11.9
– Install the handlebar, b 9.5
– Install the control unit, b 7.3
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– Fit the shroud, b 6.4
– Check correct functioning
– the throttle cable must move
easily and when the throttle
trigger is in the full throttle
position, the throttle shutter must
be open all the way
– Reassemble remaining parts in
reverse order
11.2.1 Air baffle / throttle cable
– Remove shroud, b 6.4
– Remove control unit, b 7.3
: Unhook the throttle cable (1)
from the mount (arrow)
: Raise the retaining tab (2) slightly
and pull out air baffle (3)
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