48 TS 500i
: First slide the pegs (arrows) on
the cap (1) into the mount, then
press it home
– Insert and tighten the screw
: Push the plug (1) into the socket
on the control unit until it snaps
into place
– Fit cover
6.5 Engine
Removal
– Remove the "cast arm with
guard", b 4.2
– Empty the fuel tank, b 1
– Remove shroud, b 6.4
– Remove control unit, b 7.3
– Remove handlebar, b 9.5
– Remove tank housing, b 11.9
370RA116 TG
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1307RA189 TG
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To remove the engine, you do not
need to disconnect the fuel hoses.
: Remove hose clip (1)
Installation
: Push the hose clip (1) onto the
manifold (2) so that the screw
head is facing the clutch
– Apply press fluid to the inside of
the manifold, b 13
– Install the tank housing, b 11.9
– Reassemble remaining parts in
reverse order
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1307RA089 TG
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2
6.6 Cylinder
Before removing the cylinder,
decide whether or not the
crankshaft is to be removed.
With the cylinder in place:
The piston must be blocked to
prevent the crankshaft turning in
order to remove the clutch, b 5.2
With the cylinder removed:
To dismantle the clutch, block the
crankshaft by placing the piston on
the wooden assembly block.
– Remove the "cast arm with
guard", b 4.2
– Empty the fuel tank, b 1
– Remove shroud, b 6.4
– Remove control unit, b 7.3
– Remove muffler, b 6.1
– Remove air baffle, b 11.2.1
– Remove fan cover, b 6.3
: Loosen the screw and push the
hose clip (1) in the direction of the
throttle shutter housing
: Push down the manifold (2) from
the tank housing support
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2
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