60 TS 500i
: Press the assembly tool down in
the sleeve until the magnet is at
the end of the guide slits
Stand the tool on a suitable surface.
: Remove the sleeve and push it
over the opposite end of the
assembly tool's shank. The inner
pin (arrow) must point towards
the flat face.
The snap ring (1) must be fitted so
that the gap in the ring (arrow)
points upwards.
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1
Align the assembly tool so that the
gap in the snap ring faces upwards.
: Fit the assembly tool
5910 890 2212 with the taper
sleeve on the piston boss, hold
the piston steady and press the
tool shank home until the snap
ring slips into the groove
The tool must be precisely aligned
in axial direction of the piston pin.
– Examine the piston rings and
replace if necessary, b 6.9
– Install the cylinder, b 6.6
– Reassemble remaining parts in
reverse order
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6.9 Piston rings
– Remove the piston, b 6.8
– Remove piston rings from piston
: Use a piece of old piston ring to
scrape the grooves clean
(arrows)
: Align the new piston rings so that
the radii at the ends of the ring
(arrows) face upwards
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