5 Regular care and maintenance
Maintenance schedule
At operating hours
1000 h 2000 h 3000 h 4000 h 5000 h
Carried out
6000 h 7000 h 8000 h 9000 h 10000 h
Load chains: lubricate with c
hain spray.
Chain rollers: check for ease of movement.
Mast channels: check the surfaces for wear.
Mast channels: lubricate the surfaces with grease.
Lift mast rollers: lubricate with all-purpose grease. If necessary, install lubricating
nipples.
Lift mast rollers: check the condition and check the setting.
Guide elements: check the lateral play.
Guide elements: lubricate with all-purpose grease.
Load fork: check the condition and function of the latches.
Load fork: visually check for bends, measure if necessary.
Load fork: if you suspect there are cracks, check with the colour penetration proce-
dure.
Adjustable fork: lubricate sliding surfaces with all-purpose grease.
Maintenance schedule
At operating
hours
Carried out
2000 h 4000 h 6000 h 8000 h 10000 h
Gearbox
Gearbox: perform an oil change (every 4000 h).
Hydrauli
cs
Hydraul
ic system: oil change.
Chassis, bodywork and fittings
Check that the M24 screw connection between the welded chassis, the rear of the
cast and the collision protection is present and securely tightened to a torque of Ma =
660 Nm.
Final tasks
Test drive: check all functions and special functions according to the order.
Service adhesive label: attach.
92 5
231 804 2502 EN - 11/2017
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