Sumitomo CYCLO Service Manual

Name: Sumitomo CYCLO
Brand: Sumitomo
Rating: 4 (1 reviews)

100 pages

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Introduction: Safety Precautions3
Table of Contents4
Introduction: How to Refer to the Maintenance Manual, Table of Contents4
- For Gearmotor5
- Reading the Nameplates5
Inspection Upon Delivery5
- For Reducer6
- Gear Unit Nameplate6
- Alarm Torque Nameplate6
- For Torque Limiter Equipped6
- Gearmotor, Reducer Nomenclature7
- Slow Speed Shaft Direction7
- Mounting Style7
- Able 1-1 SK Series Frame Sizes8
- Low Reduction Ratio Series Frame Sizes8
- Single Reduction Frame Sizes8
- Double Reduction Frame Sizes8
- Motor Nomenclature9
- Brake Type9
- Motor Capacity (Kw)9
- Storage Time10
- Internal Rust Prevention10
- Storage Location10
Storage10
Transport11
- Mounting Angle12
- Installation Location12
Installation12
- When Load Condition Is Critical13
- Flange Type Assembly Issues13
- Tightening Torque for Nuts and Bolts for Ring Gear Housing13
- Construction Drawings13
- Keyless Shaft Motor Assembly Issues14
- Keyed Shaft Motor Assembly Issues14
- Checking Rotational Direction15
- Slow Speed Shaft Rotation Direction (Gearmotor)15
- Slow Speed Shaft Rotation Direction (Reducer)15
Coupling with Other Machines15
- Mounting Connected Equipment16
- When Using a Coupling16
- When Using Chains, Sprockets, or Gears16
- When Using a V Belt16
Wiring17
- Coordination of System Protection18
- Values for Insulation Resistance18
- Measuring Insulation Resistance18
- Removing and Attaching the Resin Terminal Box Cover18
- With Brake19
- Motor Wiring19
- Without Brake19
- High-Efficiency, 3-Phase Motor20
- Without Brake. 3-Phase Power Source20
- Premium-Efficiency, 3-Phase Motor20
- 3-Phase Motor20
- Without Brake Inverter Drive21
- 3 Lead Wires21
- 6 Lead Wires21
- 11 Lead Wires21
- 3-Phase Power Source. Operates Rotating in One Direction.22
- 8 Lead Wires23
- Direct On-Line Starting23
- Operates Rotating in One Direction25
- Plugging Operation26
- With Brake. 3-Phase Motor. Plugging Operation27
- With Brake Inverter Drive30
- Points to Note When Using a Quick Braking Circuit34
- Examples of Contact Point Connections with Quick Braking Circuits34
- Motorized Trochoid Pump Circuit Diagram35
- Structural Diagram of Machine with Motorized Trochoid Pump35
- Motorized Trochoid Pump Specifications35
- Wiring for Motorized Trochoid Pump Motor35
- Items to Check before Operation36
- Items to Check During Operation36
Operation36
Brake Torque and Activation Delay Time37
Daily Inspection and Maintenance38
- Confirmation of Lubrication Method39
- Standard Lubrication Methods for Gear Units by Type39
- Maintenance Manual Pages39
- Allowable Oil Lubricant Viscosity40
- Recommended Lubricating Oil40
- Oil Change Interval40
- Oil Fill Quantity41
- Approximate Oil Fill Quantity (L)41
- Oil Fill Procedure41
- Oil Fill Procedure for Horizontal Type41
- Oil Fill Procedure for Vertical Type42
- Vertical Types42
- Draining Procedures42
- Draining Oil42
- Grease Replenishment Intervals43
- Recommended Grease43
- Double Reduction44
- Triple Reduction44
- Single Reduction44
- Grease Replenishment Quantity44
- Procedures for Filling and Discharging45
- Location of Grease Fill and Discharge Port45
- Grease Fitting with Metal Cap45
- Main Unit Maintenance45
- Motor Bearing Maintenance46
- Sealed Bearing Maintenance46
- Open Bearing Maintenance46
- Recommended Grease for Open Bearings46
- Procedures for Filling and Discharging Grease for Open Bearings47
- Open Bearing Unit Construction47
- Brake Maintenance and Inspection48
- Brake Construction and Gap Inspection and Adjustment48
- FB-01A1, FB-02A1, FB-05A1 (Indoor Type)49
- Gap Inspection49
- Gap Adjustment49
- FB-1D (Indoor Type)50
- FB-1E (Indoor Type)51
- FB-1HE, FB-2E (Indoor Type)52
- FB-3E, FB-4E (Indoor Type)53
- FB-5E, FB-8E (Indoor Type)54
- FB-10E, FB-15E (Indoor Type)55
- FB-20 (Indoor Type)56
- FB-30 (Indoor Type)57
- ESB-250, ESB-250-2 (Indoor Type)58
- Accessory Rectifier (DC Power Supply Unit)58
- Outline Drawing58
- Internal Circuit (Diagram)58
- Gap Adjusting Bar59
- Gap Adjusting Bar Dimensions59
- FB-01A1, FB-02A1, FB-05A1 (Outdoor Type)60
- FB-1D (Outdoor Type)61
- FB-1E (Outdoor Type)62
- FB-1HE, FB-2E (Outdoor Type)63
- FB-3E, FB-4E (Outdoor Type)64
- FB-5E, FB-8E (Outdoor Type)65
- FB-10E, FB-15E (Outdoor Type)66
- FB-20 (Outdoor Type)67
- FB-30 (Outdoor Type)68
- ESB-250, ESB-250-2 (Outdoor Type)69
- Changing the Brake Lining and Inner Disc71
- Brake Lining, Inner Disc Dimensions71
- Changing the V-Ring and Waterproof Seal (Outdoor Type)71
- Manually Releasing the Brake72
- FB Brakes (Excluding FB-20, FB-30)72
- Fb-20, Fb-3072
- When Brake Is Manually Released73
- One-Touch Release Lever Method73
- When Operating73
- Esb-250, Esb-250-273
Troubleshooting74
- Gear Unit Construction Drawings76
- Gear Unit, Principal Parts Single Reduction, Double Reduction77
- Gear Unit Construction Drawings (Triple Reduction)78
- Gear Unit Construction Drawings (SK Series)80
- Gear Unit Construction Drawings (Low Reduction Ratio Series)80
- Motor Unit Construction Drawing81
- Principal Parts of Motor81
Application Product CYCLO Drive with Torque Limiter83
- Terminal Box·switch Box84
- Wiring for a Spring-Loaded Limit Switch84
- Limit Switch Wiring84
- Limit Switch Type (1-Point Signal, 2-Point Signal, 3-Point Signal)84
- Limit Switch Specifications85
- Example of How to Connect a Spring-Loaded Limit Switch85
- Rating85
- Contact Point Specification85
- Adjusting Preset Torque for the Spring-Loaded Limit Switch Model86
- Propriety to Adjust Preset Torque and Position of Adjusting Bolt86
Adjusting Preset Torque86
- Lubricating Vertical Type, Frame Sizes 6130, 6135, 6140, 614587
- Limit Switch87
- Oil Leakage87
- Torque Limiter, Daily Check87
Daily Inspection and Maintenance87
- Checking the Torque Indicator88
- A-Type Torque Indicator88
- B-Type Torque Indicator88
Torque Indicator88
Type CHHM (Horizontal, Gearmotor), Triple Reduction89
Construction Drawings89
- Torque Limiter Principal Parts90
- Torque Indicator Principal Parts91
- Torque Indicator Construction Drawings91
- Agitator Shaft Assembly94
- Coupling Bolts94
Coupling with Other Machines94
- Allowable Bending Moment, Axial Load95
- Allowable Axial Load (N)95
- Base Unit Grease Replenishment96
Daily Inspection, Maintenance96
- Gear Unit, Principal Parts (Models C14 – 28VM)97
- Gear Unit, Principal Parts (C3VM)97
Construction Drawings97
Warranty98

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Sumitomo CYCLO Specifications

General

Control Method	PWM (Pulse Width Modulation)
Cooling Method	Forced air cooling
Protection Features	Overcurrent Protection, Overvoltage Protection, Overtemperature Protection, Short Circuit Protection
Operating Temperature	0°C to 40°C
Humidity	20% to 90% (non-condensing)
Dimensions	Varies by model
Weight	Varies depending on model (Consult specific datasheet)
Storage Temperature	-20°C to +60°C