Sumitomo CYCLO - Page 93

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Application

Product

Application Product

CYCLO

Drive

with Special Vertical Base Mount

C14VM C15VM C17VM C18VM

C24VM C25VM C27VM C28VM

C3VM

This manual covers the base unit.

For information on handling the reducer unit and the motor unit see P1 – 79.

Contents

16. Coupling with Other Machines …………………………………………………………………………………… 92

17. Daily Inspection and Maintenance ……………………………………………………………………………… 94

18. Construction Drawings …………………………………………………………………………………………… 95

CYCLO Drive with Vertical Special Base Mount

Main Page

Introduction: Safety Precautions3
Table of Contents4
Introduction: How to Refer to the Maintenance Manual, Table of Contents4
- For Gearmotor5
- Reading the Nameplates5
Inspection Upon Delivery5
- For Reducer6
- Gear Unit Nameplate6
- Alarm Torque Nameplate6
- For Torque Limiter Equipped6
- Gearmotor, Reducer Nomenclature7
- Slow Speed Shaft Direction7
- Mounting Style7
- Able 1-1 SK Series Frame Sizes8
- Low Reduction Ratio Series Frame Sizes8
- Single Reduction Frame Sizes8
- Double Reduction Frame Sizes8
- Motor Nomenclature9
- Brake Type9
- Motor Capacity (Kw)9
- Storage Time10
- Internal Rust Prevention10
- Storage Location10
Storage10
Transport11
- Mounting Angle12
- Installation Location12
Installation12
- When Load Condition Is Critical13
- Flange Type Assembly Issues13
- Tightening Torque for Nuts and Bolts for Ring Gear Housing13
- Construction Drawings13
- Keyless Shaft Motor Assembly Issues14
- Keyed Shaft Motor Assembly Issues14
- Checking Rotational Direction15
- Slow Speed Shaft Rotation Direction (Gearmotor)15
- Slow Speed Shaft Rotation Direction (Reducer)15
Coupling with Other Machines15
- Mounting Connected Equipment16
- When Using a Coupling16
- When Using Chains, Sprockets, or Gears16
- When Using a V Belt16
Wiring17
- Coordination of System Protection18
- Values for Insulation Resistance18
- Measuring Insulation Resistance18
- Removing and Attaching the Resin Terminal Box Cover18
- With Brake19
- Motor Wiring19
- Without Brake19
- High-Efficiency, 3-Phase Motor20
- Without Brake. 3-Phase Power Source20
- Premium-Efficiency, 3-Phase Motor20
- 3-Phase Motor20
- Without Brake Inverter Drive21
- 3 Lead Wires21
- 6 Lead Wires21
- 11 Lead Wires21
- 3-Phase Power Source. Operates Rotating in One Direction.22
- 8 Lead Wires23
- Direct On-Line Starting23
- Operates Rotating in One Direction25
- Plugging Operation26
- With Brake. 3-Phase Motor. Plugging Operation27
- With Brake Inverter Drive30
- Points to Note When Using a Quick Braking Circuit34
- Examples of Contact Point Connections with Quick Braking Circuits34
- Motorized Trochoid Pump Circuit Diagram35
- Structural Diagram of Machine with Motorized Trochoid Pump35
- Motorized Trochoid Pump Specifications35
- Wiring for Motorized Trochoid Pump Motor35
- Items to Check before Operation36
- Items to Check During Operation36
Operation36
Brake Torque and Activation Delay Time37
Daily Inspection and Maintenance38
- Confirmation of Lubrication Method39
- Standard Lubrication Methods for Gear Units by Type39
- Maintenance Manual Pages39
- Allowable Oil Lubricant Viscosity40
- Recommended Lubricating Oil40
- Oil Change Interval40
- Oil Fill Quantity41
- Approximate Oil Fill Quantity (L)41
- Oil Fill Procedure41
- Oil Fill Procedure for Horizontal Type41
- Oil Fill Procedure for Vertical Type42
- Vertical Types42
- Draining Procedures42
- Draining Oil42
- Grease Replenishment Intervals43
- Recommended Grease43
- Double Reduction44
- Triple Reduction44
- Single Reduction44
- Grease Replenishment Quantity44
- Procedures for Filling and Discharging45
- Location of Grease Fill and Discharge Port45
- Grease Fitting with Metal Cap45
- Main Unit Maintenance45
- Motor Bearing Maintenance46
- Sealed Bearing Maintenance46
- Open Bearing Maintenance46
- Recommended Grease for Open Bearings46
- Procedures for Filling and Discharging Grease for Open Bearings47
- Open Bearing Unit Construction47
- Brake Maintenance and Inspection48
- Brake Construction and Gap Inspection and Adjustment48
- FB-01A1, FB-02A1, FB-05A1 (Indoor Type)49
- Gap Inspection49
- Gap Adjustment49
- FB-1D (Indoor Type)50
- FB-1E (Indoor Type)51
- FB-1HE, FB-2E (Indoor Type)52
- FB-3E, FB-4E (Indoor Type)53
- FB-5E, FB-8E (Indoor Type)54
- FB-10E, FB-15E (Indoor Type)55
- FB-20 (Indoor Type)56
- FB-30 (Indoor Type)57
- ESB-250, ESB-250-2 (Indoor Type)58
- Accessory Rectifier (DC Power Supply Unit)58
- Outline Drawing58
- Internal Circuit (Diagram)58
- Gap Adjusting Bar59
- Gap Adjusting Bar Dimensions59
- FB-01A1, FB-02A1, FB-05A1 (Outdoor Type)60
- FB-1D (Outdoor Type)61
- FB-1E (Outdoor Type)62
- FB-1HE, FB-2E (Outdoor Type)63
- FB-3E, FB-4E (Outdoor Type)64
- FB-5E, FB-8E (Outdoor Type)65
- FB-10E, FB-15E (Outdoor Type)66
- FB-20 (Outdoor Type)67
- FB-30 (Outdoor Type)68
- ESB-250, ESB-250-2 (Outdoor Type)69
- Changing the Brake Lining and Inner Disc71
- Brake Lining, Inner Disc Dimensions71
- Changing the V-Ring and Waterproof Seal (Outdoor Type)71
- Manually Releasing the Brake72
- FB Brakes (Excluding FB-20, FB-30)72
- Fb-20, Fb-3072
- When Brake Is Manually Released73
- One-Touch Release Lever Method73
- When Operating73
- Esb-250, Esb-250-273
Troubleshooting74
- Gear Unit Construction Drawings76
- Gear Unit, Principal Parts Single Reduction, Double Reduction77
- Gear Unit Construction Drawings (Triple Reduction)78
- Gear Unit Construction Drawings (SK Series)80
- Gear Unit Construction Drawings (Low Reduction Ratio Series)80
- Motor Unit Construction Drawing81
- Principal Parts of Motor81
Application Product CYCLO Drive with Torque Limiter83
- Terminal Box·switch Box84
- Wiring for a Spring-Loaded Limit Switch84
- Limit Switch Wiring84
- Limit Switch Type (1-Point Signal, 2-Point Signal, 3-Point Signal)84
- Limit Switch Specifications85
- Example of How to Connect a Spring-Loaded Limit Switch85
- Rating85
- Contact Point Specification85
- Adjusting Preset Torque for the Spring-Loaded Limit Switch Model86
- Propriety to Adjust Preset Torque and Position of Adjusting Bolt86
Adjusting Preset Torque86
- Lubricating Vertical Type, Frame Sizes 6130, 6135, 6140, 614587
- Limit Switch87
- Oil Leakage87
- Torque Limiter, Daily Check87
Daily Inspection and Maintenance87
- Checking the Torque Indicator88
- A-Type Torque Indicator88
- B-Type Torque Indicator88
Torque Indicator88
Type CHHM (Horizontal, Gearmotor), Triple Reduction89
Construction Drawings89
- Torque Limiter Principal Parts90
- Torque Indicator Principal Parts91
- Torque Indicator Construction Drawings91
- Agitator Shaft Assembly94
- Coupling Bolts94
Coupling with Other Machines94
- Allowable Bending Moment, Axial Load95
- Allowable Axial Load (N)95
- Base Unit Grease Replenishment96
Daily Inspection, Maintenance96
- Gear Unit, Principal Parts (Models C14 – 28VM)97
- Gear Unit, Principal Parts (C3VM)97
Construction Drawings97
Warranty98

Sumitomo CYCLO - Page 93

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