WAGNER Prima Sprint Airfluid

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Prima Sprint.

OPERATING MANUAL

VERSION 07/2009

ORDER NUMBER DOC 2305835

6/7 5 9998069 Velcro fastener

7 1 2307107 Piston vibrator (complete)

8 265266 Powder hose set ∅ 11x5000 mm; 0.43x196.85 inches

9 1 130215 Grounding cable 10 m; 32.81 ft

10 1 241270 Mains cable

Main Page

Table of Contents3
Programs no5
About These Instructions6
Languages6
Warnings, Notes and Symbols in These Instructions6
General Safety Instructions7
Safety Instructions for the Operator7
Electrical Plant and Units7
Personnel Qualifications7
A Safe Work Environment7
Safety Instructions for Staff8
Safe Handling of WAGNER Powder Spray Units8
Earth the Unit8
Material Hoses8
Cleaning8
Handling Powder Paints9
Using in Accordance with the Instructions9
Safety Instructions9
Warranty and Declaration of Conformity10
Important Notes on Product Liability10
Warranty10
CE-Conformity11
Description12
Fields of Application, Using in Accordance with the Instructions12
Variants12
Delivery Scope12
Technical Data13
Structure and Function15
Type with Tribo Spray Gun15
Operation with Corona or Tribo Gun15
Description of Prima Sprint Airfluid16
Description of Prima Sprint 60L Container (Without Vibrator Table)17
Description of Prima Sprint 60L Container (with Vibrator Table)18
Description of Prima Sprint 3L Container19
Preparations for Starting up20
Assembling the Equipment Trolley20
Mounting the Control Unit21
Connection Requirements21
Connection Diagram of the Manual Powder System23
Connecting the Airfluid Manual Powder System24
Connecting the 60L Container Manual Powder System26
Connecting the 3L Container Manual Powder System28
Grounding30
Operation31
Control Functions at the Control Unit32
Starting up the Manual System36
Switching on the Manual System36
Adjusting Fluidization (Airfluid)37
Adjusting Fluidization (60L Container Without Vibrator Table)38
Adjusting Fluidization (60L Container with Vibrator Table)39
Adjusting Fluidization (3L Container)40
Coating Programs41
Factory Settings for Programs no42
Changing and Saving Programs43
Programs no44
Setting and Changing the Coating Parameters45
Setting the Overall Air Quantity45
Setting the Powder Feed Quantity46
Setting the Additional Air (Atomizing/Ionising/Tribo Air Quantity)47
Setting the High-Voltage48
Displaying Actual Value of High-Voltage49
Setting the Current Limiting50
Displaying Actual Value of Current Limiting51
Setting the U/I Characteristics52
Rinse Function54
Hose Purge Function54
Cleaning Purge Function54
Procedure for Cleaning Purging55
Interrupting the Coating Process56
Airfluid Version56
60L Container Version57
Performing a Color Change (Airfluid)58
Performing a Color Change (3L/60L Container)59
Cleaning Process When Using a Single Powder Container59
Cleaning Process When Using Multiple Powder Containers (60L Container)60
Cleaning Process When Using Multiple Powder Containers (3L Container)61
Restarting the Manual Powder System62
Maintenance and Cleaning63
Periodically Check and Clean the Manual Powder System64
Airfluid Version64
60L Container Version65
Container Version67
Checking the PEM-C4-Ergo Corona Manual Gun69
Replacing the Spray Gun69
Cleaning the Spray Gun and Dismantling the Fan Spray Nozzle70
Replacing the Protective Wedge71
Fitting the Round Spray Nozzle73
Mounting the Corona-Star75
Mounting the C4-VL 150/300/500 S Gun Extension76
Replacing the Protective Wedge in the Spray Gun Extension78
Replacing the Centring Pins82
Checking the PEM-T3 Tribo Manual Gun83
Replacing the Spray Gun83
Clean the Spray Gun and Replace the Wear Parts84
Assembly of the Tribo Gun Extension85
Disposal87
Elimination of Faults88
Accessory90
550/10 Feed Unit90
Wedge Tool91
Adapter Plate of Switchbox91
Spray Gun Switchbox92
Installation of the Switchbox92
Switching the Gun Types94
Extended Operating Manuals95
Spare Parts97
How to Order Spare Parts97
Scope of Delivery and Spare Parts List of Prima Sprint Airfluid Manual Powder System98
Manual Powder System100
Scope of Delivery and Spare Parts List of Prima Sprint 60L Container Manual Powder System102
Scope of Delivery and Spare Parts List of Prima Sprint 3L Container Manual Powder System104
Spare Parts List of the Trolley105
ST 550/10 Suction Tube106
550/10 Feed Unit107
Compressed Air Supply108
PEM-C4-Ergo Corona Manual Gun109
PEM-C4-Ergo FM Corona Manual Gun110
C4-VL 150/300/500 S Corona Gun Extension111
C4-VL Fan Spray Nozzle111
PEM-T3 Manual Gun112
Charging Body113
Tribo Gun Extension114
PEM-T3 300 Charging Body115
PI-F1 Powder Injector116
Hicoat-ED Pump-F117
Container118
Container120
Brief Description122
Operating Elements122
Changing Parameters123
Calling / Changing / Saving Programs123

WAGNER Prima Sprint Airfluid - Page 99

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