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Phaser 3160B
Xerox Phaser 3160B Service Manual
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Phaser
®
3140/3155/3160
Service Manual
Wa
r
n
i
n
g
The f
o
llowing serv
icing instruc
tions are f
or use b
y qualified serv
ice personnel
only. T
o avoid personal i
njury,
do not
pe
rf
orm any servicing other than that
conta
ined in the oper
ating instructions, unless yo
u are qualified to do so.
First P
rinting: Septembe
r 2009
Downloaded From ManualsPrinter.com Manuals
2
4
Table of Contents
Default Chapter
5
Table of Contents
5
Service Terms
11
Symbols Marked on the Product
12
Power Source
13
General Guidelines
15
Safety Interlocks
15
Warning Labels
15
Servicing Electrical Components
17
Servicing Mechanical Components
17
Moving the Printer
18
Regulatory Information
19
European Union
20
General Information
23
Introduction and Overview
24
Technical Support Information
24
Printer Configurations
25
Parts of the Printer
27
Front View
27
Rear View
28
Control Panel
29
Maintenance Items
31
Consumables
32
Print Cartridge Life
32
Specifications
33
Printer Specifications
33
Print Speed
34
Warm-Up Time
34
Power Save Mode
34
First Print Output Time
34
Memory Specifications
34
Environmental Specifications
35
Electrical Specifications
35
Image Specifications
36
Physical Dimensions and Clearances
37
Mounting Surface Specifications
38
Media and Tray Specifications
38
Theory of Operation
41
Operational Overview
42
System Overview
42
Paper Path
43
Paper Feeding
43
Manual Feeder
44
Drive Assembly
46
Laser Unit
47
Transfer Roller
47
Print Cartridge
48
Fuser
49
Electrical Components
50
Power Supply
54
Sensor Input Circuit
56
Driving Circuit
57
Engine F/W
58
Error Messages and Codes
61
Introduction
62
Diagnostics
62
Understanding the Control Panel Leds
63
Jam Errors
65
Clearing Paper Jams
65
Paper Jam at Exit Tray
67
Paper Jam 0
68
Initial Actions
69
Paper Jam 1
70
Paper Jam 2
71
Paper Rolled on the OPC Drum
73
Tray and Media Problems
74
Paper Tray Empty Indication with Paper in Tray
74
Paper Tray Empty with no Indication
75
Multiple Sheet Feeding
76
Out bin Full
77
Print Cartridge Errors
78
Print Cartridge at or Nearing End of Life
78
Invalid Print Cartridge
79
Toner Empty or Exhausted
80
Fuser Errors
81
Paper Rolled in the Fuser
81
Fuser Gear Damaged from Overheating
82
Front Cover Errors
83
Error Indicated When Front Cover Is Closed
83
No Error LED Indication for Front Cover
84
General Troubleshooting
87
Introduction
88
Reports
88
Printing Demo Page
89
Configuration Report
90
Supplies Information Report/Error Information Report
91
Cleaning Page
93
Servicing Instructions
94
Measurement Techniques
95
Media-Based Problems
96
Mis-Pick
96
Inoperable Printer Troubleshooting
97
The Printer Is Not Responding to the Print Command
97
Power Supply Troubleshooting
98
AC Power Troubleshooting
98
No Power
99
USB Port Testing
101
USB Port Verification
101
Network Configuration Errors
102
Send Error
102
Operating System and Application Problems
103
Common Windows Problems
103
SPOOL Error
104
Common Macintosh Problems
104
Common Linux Problems
105
Common Postscript Problems
106
Print-Quality Troubleshooting
107
Print-Quality Troubleshooting Overview
108
Defects Associated with Specific Components
108
Troubleshooting Print-Quality Checklist
110
Check the Print Cartridge
110
Check the Laser Unit
110
Check the Transfer Roller
111
Check the Image
111
Print-Quality Troubleshooting Procedures
114
Print-Quality Defect Definitions
114
Repeating Defects
115
Printing Begins at Wrong Position
116
Light or Undertone Print
116
Black Print
117
Uneven Density
119
Background Contamination
120
Ghosting (1)
121
Ghosting (2)
122
Ghosting (3)
123
Ghosting (4)
124
Vertical White Lines
125
Vertical Lines Are Curved
126
Vertical Black Line or Band
127
Horizontal Black Line or Band
128
Black/White Spot
129
Skew
130
Stains on the Front of the Page
132
Stains on the Back of the Page
133
Blank Page (1)
134
Blank Page (2)
135
Incomplete Fusing
136
Print-Quality Specifications
137
Skew
137
Curl
137
Registration
137
Noise
137
Image Area
138
Environmental Condition
138
Quality Paper
138
Paper Condition
138
Printer Condition
139
Adjustments and Calibrations
141
Adjustments
142
Altitude Specifications
142
Cleaning and Maintenance
146
Service Maintenance Procedure
146
Recommended Tools
146
Cleaning
146
Cleaning the Print Cartridge
147
Cleaning the Laser Unit
148
Printing the Print Cleaning Page
148
Maintenance
149
RIP Procedures
149
Firmware Updates
149
Firmware Update Procedures
149
Using a Network Connection
150
Service Parts Disassembly
151
Overview
152
Standard Orientation of the Printer
152
Preparation
153
Notations in the Disassembly Text
154
Fastener Types
155
Maintenance Items and Consumables
156
Print Cartridge
156
Paper Tray
157
Transfer Roller
158
Pick up Roller
159
Fuser
161
Thermistor
163
Thermostat
164
Fuser Lamp
165
Heat Roller
167
Pressure Roller
170
Covers
173
Front Cover
173
Top Cover
173
Rear Cover
176
Left Side Cover
177
Right Side Cover
178
Disassembly Procedures
179
Tray Holder Pad Assembly
179
Laser Unit
180
Feeder
182
Pick up Roller Assembly
182
Drive Assembly
185
Clutch Assembly
187
Feed Roller
188
Feed Actuator
190
Manual Feed Actuator
194
Paper Tray Empty Actuator
197
Electrical
201
Control Panel
201
Controller Board
201
Power Supply Board
204
Fan
208
Solenoids and Sensors
209
Manual Feed Solenoid
209
Pick up Solenoid
211
Out bin Full Sensor
213
Parts List
215
Serial Number Format
216
Using the Parts List
217
Parts Lists
218
Parts List 1.0 Main
218
Parts List 2.0 Top Cover
220
Parts List 3.0 Covers
222
Parts List 4.0 Front Cover
224
Parts List 5.0 Rear Cover
226
Parts List 6.0 Main Frame
228
Parts List 7.0 Drive Assembly (Model 3140)
234
Parts List 7.1 Drive Assembly (Models 3155/3160)
236
Parts List 8.0 Pick up Roller Assembly
238
Parts List 9.0 Fuser
240
Parts List 10.0 Paper Tray
244
Xerox Supplies and Accessories
246
Wiring
247
Plug/Jack Locators
248
Map 1 - Controller Board (3140)
250
Map 2 - Controller Board (3155)
251
Map 3 - Controller Board (3160B/3160N)
252
Map 4 - 110V and 220V Power Supply Boards
253
Component Locator Diagrams
254
Map 5 - Sensors
255
Map 6 - Motor, Solenoids, and Fan
256
Wiring Diagrams
257
Notations Used in the Wiring Diagrams
257
Phaser 3140 Wiring
260
3140 System Connections
260
3140 Controller Board Wiring
261
3140 Laser Unit Wiring
262
3140 Power Supply Wiring
263
Phaser 3155 Wiring
264
3155 System Connections
264
3155 Controller Board Wiring
265
3155 Laser Unit Wiring
266
3155 Power Supply Wiring
267
Phaser 3160 Wiring
268
3160 System Connections
268
3160 Controller Board Wiring
269
3160 Laser Unit Wiring
270
3160 Power Supply Wiring
271
A Reference
274
Acronyms and Abbreviations
274
Other manuals for Xerox Phaser 3160B
User Guide
73 pages
Specifications
2 pages
4
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Xerox Phaser 3160B Specifications
General
Brand
Xerox
Model
Phaser 3160B
Category
Printer
Language
English
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