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YASKAWA Sigma-V Series User Manual

YASKAWA Sigma-V Series
434 pages
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MANUAL NO. SIEP S800000 88D
Outline
Panel Operator
Wiring and Connection
Trial Operation
Operation
Adjustments
Utility Functions (Fn)
Monitor Displays (Un)
Fully-closed Loop Control
Troubleshooting
Appendix
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SGDV-H, -J SERVOPACK
SGDV-COA Converter
SGMVV Servomotor
Rotational Motor
Analog Voltage and Pulse Train Reference
Σ-V Series
AC Servo Drives
USER’S MANUAL
For Use with Large-Capacity Models
Design and Maintenance

Table of Contents

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YASKAWA Sigma-V Series Specifications

General IconGeneral
ModelSigma-V Series
CategoryServo Drives
Output Power0.05 kW to 55 kW
CommunicationMECHATROLINK-II, MECHATROLINK-III, EtherCAT
FeedbackIncremental Encoder, Absolute Encoder
Protection FeaturesOvercurrent, Overvoltage, Undervoltage
Vibration5.9 m/s² or less
Storage Temperature-20°C to 65°C (-4°F to 149°F)

Summary

Outline

Σ-V Large-Capacity SERVOPACKs and Converters

Overview of Σ-V series SERVOPACKs and converters for high-precision positioning.

SERVOPACK Part Names

Identifies and describes the various parts of the SERVOPACK.

Converter Part Names

Identifies and describes the various parts of the converter.

Ratings and Specifications

Details the technical ratings and specifications for SERVOPACKs and converters.

SERVOPACK and Converter Internal Block Diagrams

Provides internal block diagrams for both 200 V and 400 V configurations.

Examples of Servo System Configurations

Illustrates typical system configurations for servo drives, including wiring.

SERVOPACK Model Designation

Explains the coding system used for designating SERVOPACK models.

Converter Model Designation

Explains the coding system used for designating converter models.

Combinations of Servomotors, SERVOPACKs, and Converters

Lists compatible combinations of servomotors, SERVOPACKs, and converters.

Inspection and Maintenance

Outlines procedures for inspecting and maintaining SERVOPACKs and converters.

Panel Operator

Overview

Introduces the panel operator, its display, and keys for operation.

Utility Functions (Fn□□□)

Details the utility functions available via the panel operator for setup and adjustment.

Parameters (Pn□□□)

Explains parameter classification, notation, and setting methods for operation.

Monitor Displays (Un□□□)

Describes how to view monitor displays for status and internal states.

Wiring and Connection

Main Circuit Wiring

Covers terminal names, specifications, wire types, and crimp terminals.

Connecting the Converter to the SERVOPACK

Details connector and terminal connections between converter and SERVOPACK.

I/O Signal Connections

Explains names and functions of I/O signals and provides connection examples.

I/O Signal Allocations

Describes how to allocate input signals and check factory settings.

Examples of Connection to Host Controller

Shows connection examples for analog input, position reference, and safety input circuits.

Encoder Connection

Explains encoder signal names, functions, and connection examples (incremental/absolute).

Selecting and Connecting a Regenerative Resistor Unit

Guides on selecting and connecting regenerative resistor units and setting capacity.

Selecting and Connecting a Dynamic Brake Unit

Covers selection and connection of dynamic brake units and resistors.

Noise Control and Measures for Harmonic Suppression

Details wiring for noise control and DC reactor connection for harmonic suppression.

Trial Operation

Inspection and Checking before Trial Operation

Lists essential checks for servomotors, SERVOPACKs, and converters before trial operation.

Trial Operation for Servomotor without Load

Describes trial operation of servomotor without load, referring to external manuals.

Trial Operation for Servomotor without Load from Host Reference

Details trial operation using references from a host controller, covering speed and position control.

Trial Operation with the Servomotor Connected to the Machine

Outlines trial operation steps with the servomotor connected to the machine.

Trial Operation of Servomotor with Brakes

Provides precautions and procedures for trial operation of servomotors with brakes.

Test Without Motor Function

Explains the test without motor function for checking host controller and peripheral device operations.

Operation

Control Method Selection

Describes supported control methods and their selection via parameter Pn000.1.

Basic Functions Settings

Covers essential settings like Servo ON signal, servomotor rotation, overtravel, and holding brakes.

Speed Control

Details basic settings for speed control, including reference input and filters.

Position Control

Explains basic settings for position control, including pulse train references and electronic gear.

Torque Control

Covers basic settings for torque control, including reference input and filters.

Internal Set Speed Control

Describes operation using internal set speeds controlled by input signals.

Combination of Control Methods

Explains how SERVOPACK can switch between control methods.

Limiting Torque

Details methods for limiting output torque to protect the machine.

Absolute Encoders

Explains the use of absolute encoders for position detection without zero point return.

Other Output Signals

Explains other output signals like servo alarm, warning, and rotation detection signals.

Safety Function

Details the safety function, including Hard Wire Base Block (HWBB) and external device monitor.

Adjustments

Type of Adjustments and Basic Adjustment Procedure

Outlines adjustment types and the basic procedure for optimizing responsiveness.

Tuning-less Function

Explains the tuning-less function for obtaining stable response without manual adjustment.

Advanced Autotuning (Fn201)

Describes automatic adjustment of servo system parameters based on mechanical characteristics.

Advanced Autotuning by Reference (Fn202)

Details automatic tuning using position reference inputs from the host controller.

One-parameter Tuning (Fn203)

Manual tuning of level adjustments using position or speed reference inputs.

Anti-Resonance Control Adjustment Function (Fn204)

Enhances vibration suppression effectiveness, particularly for frequencies from 100 to 1000 Hz.

Vibration Suppression Function (Fn205)

Suppresses transitional vibration at low frequencies (1 to 100 Hz), especially during positioning.

Additional Adjustment Function

Covers functions for fine-tuning after autotuning, like gain switching and friction compensation.

Compatible Adjustment Function

Explains compatible functions from earlier models like feedforward and mode switching.

Utility Functions (Fn□□□)

List of Utility Functions

Lists all available utility functions with their operations and reference sections.

Alarm History Display (Fn000)

Displays the last ten alarms, including alarm numbers and time stamps.

JOG Operation (Fn002)

Checks servomotor operation under speed control without host controller connection.

Origin Search (Fn003)

Positions the origin pulse of the incremental encoder and clamps at the position.

Program JOG Operation (Fn004)

Allows continuous operation based on preset patterns for trial or simple positioning.

Initializing Parameter Settings (Fn005)

Resets parameters to factory settings after they have been changed.

Clearing Alarm History (Fn006)

Deletes all recorded alarm history from the SERVOPACK.

Servomotor Model Display (Fn011)

Displays servomotor model, voltage, capacity, and encoder type/resolution.

Software Version Display (Fn012)

Checks the SERVOPACK and encoder software version numbers.

Resetting Configuration Errors in Option Modules (Fn014)

Clears alarms related to option module installation status.

Vibration Detection Level Initialization (Fn01B)

Detects and adjusts vibration detection levels for accurate alarm output.

Origin Setting (Fn020)

Sets the current position of the external absolute encoder as the origin.

Software Reset (Fn030)

Resets the SERVOPACK internally from software without restarting.

EasyFFT (Fn206)

Detects resonance frequency and automatically sets notch filters for high-frequency vibration.

Online Vibration Monitor (Fn207)

Detects machine vibration and automatically makes notch filter settings.

Monitor Displays (Un□□□)

List of Monitor Displays

Lists available monitor displays for I/O signals and internal status.

Viewing Monitor Displays

Explains how to view monitor display contents, such as motor speed.

Reading 32-bit Data in Decimal Displays

Describes how to read 32-bit data displayed in decimal format.

Monitoring Input Signals

Checks the status of input signals using the input signal monitor (Un005).

Monitoring Output Signals

Checks the status of output signals using the output signal monitor (Un006).

Monitoring Safety Input Signals

Checks the status of safety input signals using the safety I/O signal monitor (Un015).

Fully-closed Loop Control

System Configuration and Connection Example for SERVOPACK with Fully-closed Loop Control

Describes system configuration and connection for fully-closed loop control.

Internal Block Diagram of Fully-closed Loop Control

Provides the internal block diagram for fully-closed loop control.

Serial Converter Unit

Details the specifications and characteristics of the serial converter unit.

Example of Connections to External Encoders

Shows connection examples for various external encoders like Heidenhain, Renishaw, Mitutoyo, Magnescale.

Parameter Settings for Fully-closed Loop Control

Outlines parameter settings required for fully-closed loop control.

Troubleshooting

Alarm Displays

Describes troubleshooting in response to alarm displays, including causes and corrective actions.

Warning Displays

Details troubleshooting in response to warning displays, including causes and corrective actions.

Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor

Provides guidance for troubleshooting malfunctions based on servomotor operation and conditions.

Appendix

Connection to Host Controller

Shows connection examples for various host controllers like OMRON and MITSUBISHI.

List of Parameters

Lists all available parameters and their settings.

List of Monitor Displays

Lists all available monitor displays (Un□□□) for checking status.

Parameter Recording Table

Provides a table to record parameter settings for future reference.

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