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ABB ControlMaster CM10 User Manual

ABB ControlMaster CM10
128 pages
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User Guide – Standard Functionality IM/CM/S–EN Rev. R
ControlMaster CM10, CM30 and CM50
Universal process controllers,
1
/8,
1
/4 and
1
/2 DIN
The Company
We are an established world force in the design and manufacture of instrumentation for industrial process control,
flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service
and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and
support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined
with a continuous program of innovative design and development to incorporate the latest technology.

Table of Contents

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ABB ControlMaster CM10 Specifications

General IconGeneral
ControlPID, ON/OFF
DisplayLCD
Output Current4-20 mA
ModelABB ControlMaster CM10
TypeController
Input TypesThermocouple, RTD
Output TypesRelay
Power Supply100 to 240 V AC
Operating Temperature-10 to +55 °C (14 to 131 °F)
Communication ProtocolsModbus
Protection ClassIP66

Summary

Safety

1.1 Electrical Safety

Safety requirements for electrical equipment according to CEI/IEC 61010-1.

1.2 Symbols

Explanation of symbols found on equipment labelling.

1.3 Health & Safety

Essential points for safe operation and handling of the equipment.

Introduction

2.1 EC Directive 89 / 336 / EEC

Product compliance with EMC regulations for industrial environments.

2.2 End of Life Disposal

Guidelines for responsible disposal of the controller's lithium battery.

Displays, Icons and Keys

3.1 CM10 Operator Page, Icons and Keys

Overview of the CM10 display layout, icons, and front panel key functions.

3.2 CM30 and CM50 Operator Page, Icons & Keys

Overview of CM30/CM50 display layout, icons, and front panel key functions.

Installation

4.1 Siting and Environmental Requirements

Guidelines for optimal controller placement and environmental conditions.

4.2 Dimensions

Physical dimensions and panel cut-out details for CM10 and CM30.

4.3 Mounting

Step-by-step instructions for mounting the controller into a panel.

4.4 Jumper Links for Relay Outputs

Procedure for accessing and configuring relay output jumper links.

4.5 Electrical Connections

Important warnings and general guidelines for making electrical connections.

Operator Level Menus

5.1 Diagnostic Status Bar

Explanation of the diagnostic and alarm status indicators on the display.

5.2 Diagnostic View

How to access and view active diagnostic alarm states.

5.3 Security Options

Setting up passwords for Basic and Advanced access levels for security.

5.4 Access Level

Description of user access levels: Read Only, Basic, Advanced, and Service.

Basic Level

Loop 1 Setpoints

Configuration of local and remote setpoint values for Loop 1.

Loop 1 Control

Configuration of control parameters like On/Off Hysteresis and Autotune.

Loop 1 Mot Valve

Control configuration for motorized valves with or without feedback.

Loop 1 Time Prop

Setting the active time for output pulses in time proportioning control.

Alarm 1 (8)

Configuration of alarm trip levels and parameters for up to 8 alarms.

Advanced Level

7.1 Device Setup

Access to standard setup parameters for control/indication.

7.2 Display

Setup for operator page, language, and display brightness/contrast.

7.3 Input/Output

Configuration of analog and digital inputs/outputs and relays.

7.4 Control

Configuration of setpoints, control functions, and outputs.

7.5 Process Alarm

Configuration of up to 8 independent process alarms.

7.6 Profile

Setpoint profile generator for complex control sequences.

7.7 Functions

Parameters for math, logic, and timer functions.

7.8 Communication

Setup for MODBUS and Ethernet communication parameters.

7.9 Diagnostics

Viewing diagnostic data and recommended corrective actions.

7.10 Device Info

Display of read-only factory-set parameters for the controller.

Templates and Functionality

8.1 Basic Templates

Templates for basic feedback control using PID or On/Off.

8.1.1 Single Loop / Single Loop with Remote Setpoint

Basic feedback control using PID or On/Off.

8.2 Standard Templates

Templates for common control applications like Auto/Manual and Backup Stations.

8.2.1 Auto / Manual Station (Low Signal Selection / Digital Signal Selection)

Configures controller as backup for master controller in auto mode.

8.2.2 Analog Backup Station (Low Signal Selection / Digital Signal Selection)

Backup for master controller, operates in remote control mode.

8.2.3 Single Indicator

Template to display one process variable on the digital display.

8.2.4 Dual Indicator

Template to display two process variables on the digital display.

PC Configuration

PC Configuration via IrDA Service Port

Configure controller from PC using ConfigPilot software via infrared port.

Specification

Operation

Details on display, language, and operator keypad specifications.

Security

Information on password protection for access levels.

Standard functions

Lists available control strategies and control output types.

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