ABB IRB 8700 Series - Page 6

993 Maintenance
993.1 Introduction ......................................................................................................
1003.2 Maintenance schedule and expected component life ...............................................
1003.2.1 Specification of maintenance intervals ........................................................
1013.2.2 Maintenance schedule .............................................................................
1033.2.3 Expected component life .........................................................................
1043.3 Inspection activities ...........................................................................................
1043.3.1 Inspecting the oil level in axis-1 gearbox ......................................................
1073.3.2 Inspecting the oil level in axis-2 and 3 gearboxes ..........................................
1103.3.3 Inspecting the oil level in axis-4 primary gearbox ..........................................
1133.3.4 Inspecting the oil level in axis-4 secondary gearbox .......................................
1153.3.5 Inspecting the oil level in axis-5 gearbox ......................................................
1183.3.6 Inspecting the oil level in axis-6 gearbox ......................................................
1213.3.7 Inspecting the transparent plugs ................................................................
1233.3.8 Inspecting the balancing devices ...............................................................
1263.3.9 Inspecting the cable harness .....................................................................
1283.3.10 Inspecting the information labels ................................................................
1323.3.11 Inspecting the axis-1 mechanical stop pin ...................................................
1343.3.12 Inspecting the additional mechanical stops .................................................
1363.3.13 Inspecting the fork lift accessories ..............................................................
1383.3.14 Inspecting the signal lamp (option) .............................................................
1393.3.15 Inspecting dampers .................................................................................
1403.4 Replacement/changing activities ..........................................................................
1403.4.1 Type of lubrication in gearboxes ................................................................
1413.4.2 Changing oil, axis-1 gearbox .....................................................................
1473.4.3 Changing oil in axis-2 and axis-3 gearbox ....................................................
1533.4.4 Changing oil, axis-4 primary gearbox ..........................................................
1593.4.5 Changing oil, axis-4 secondary gearbox ......................................................
1643.4.6 Changing oil, axis-5 gearbox .....................................................................
1683.4.7 Changing oil, axis-6 gearbox .....................................................................
1733.4.8 Replacing the SMB battery ........................................................................
1763.5 Lubrication activities ..........................................................................................
1763.5.1 Lubricating the spherical roller bearings, balancing device ..............................
1783.5.2 Lubricating the cross roller bearing .............................................................
1803.6 Cleaning activities .............................................................................................
1803.6.1 Cleaning the IRB 8700 ..............................................................................
1834 Repair
1834.1 Introduction ......................................................................................................
1844.2 General procedures ...........................................................................................
1844.2.1 Performing a leak-down test ......................................................................
1854.2.2 Mounting instructions for bearings .............................................................
1874.2.3 Mounting instructions for seals ..................................................................
1894.2.4 Cut the paint or surface on the robot before replacing parts ............................
1904.2.5 The brake release buttons may be jammed after service work .........................
1914.3 Attaching lifting accessories ................................................................................
1914.3.1 Attaching lifting accessories to the upper arm ...............................................
1954.3.2 Attaching lifting accessories to the wrist ......................................................
1984.4 Cable harness ..................................................................................................
1984.4.1 Removing the cable harness .....................................................................
2154.4.2 Refitting the cable harness ........................................................................
2354.4.3 Replacing the SMB ..................................................................................
2424.4.4 Replacing the brake release unit ................................................................
2484.5 Upper and lower arms ........................................................................................
2484.5.1 Replacing the upper arm ..........................................................................
3034.5.2 Replacing the wrist ..................................................................................
3224.5.3 Replacing the axis-6 unit ..........................................................................
3424.5.4 Replacing the turning disc ........................................................................
6 Product manual - IRB 8700
3HAC052853-001 Revision: F
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