ABB IRB6400 - Page 206

NOTE: S/2.9-120 SHOULDER item numbers not referenced in guidelines
1-72
2
3-73
4
5
6
7
8
9 10 11
12
13 14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29-71
30
31
32-71
33
34-70
35
36
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
60-74
59
62-74
61
65-71
64
66
67
68
M16 224 ft-lb
M12 90 ft-lb
35 ft-lb
45 Nm
90 ft-lb
M16 224 ft-lb
M12 90 ft-lb
90 ft-lb
90 ft-lb
(Left Side
Same as
Right Side)
37
7.5 ft-lb
58
63
69
70-71
R3.MP3
R3.FB3
(Left R3.MP2
(Left R3.FB2)
R3.MP3
R3.FB3
(Left R3.MP2
(Left R3.FB2)
R2.G
R2.SMB1-6
R2.SMB1
R2.SMB2-3
R2.SMB3
R2.SMB4-6
R2.MP1
R2.FB1
R2.SMB1-2(X3)
R3.FB1
AXIS 3 MOTOR SHOWN
R3.BU1-6
R3.BU1-3
R3.BU4-4
R2.SMB3
R2.MP3
(Left R2.MP2
&R2.SMB2)
(Left R2.SMB1-4(X4)
ITEM QTY. DESCRIPTION ABB PART NO .
1 4 Screw - M10x25 2121 2519-493
2 4 Washer - Plain 10.5x22x2 2151 2062-173
3 1 Motor - Axis 1 3HAA 4039-1
4 1 Pinion (Incl. in item 64)
5 1 Screw - M10x100 12.9 Steel 3HAB 3409-62
6 4 Screw - M6x12 2321 2416-366
7 1 Bracket 3HAA 1001-104
8 1 Sync. Plate 3HAA 1001-79
9 2 Washer - Plain 4.3x19x0.8 2151 2062-136
10 2 Screw - M4x6 2121 2416-285
11 1 Frame Housing 3HAB 4084-1
12 1 Cover 3HAA 0001-ZK
13 2 Screw - M6x16 2.8 2121 2411-368
14 1 Cable Guide 3HAA 1001-721
15 2 Screw - M6x30 2121 2411-374
16 3 Screw M6x20 2121 2411-370
17 1 Cover 3HAA 0001-SZ
18 1 Cable - Axis 1 Signal 3HAB 4250-1
19 7 Strap 2166 2055-3
20 1 Screw M6x16 2121 2411-368
21 1 Holder 3HAA 1001-668
22 6* Washer - Spring 3HAA 1001-181
23 6* Screw- M16x140 12.9 3hab 3409-95
24 6* Washer - 12.5x24x5.9 3HAA 1001-200
25 6* Screw - M12x80 12.9 3HAB 3409-74
26 16* Washer - Plain 13x21x2 3HAA 1001-632
27 16* Screw - M12x80 12.9 3HAB 3409-74
28 2* Friction Ring 3HAA 1001-613
29 2* O-Ring - 234.54x3.53 2152 0431-17
30 2* Friction Ring 3HAA 1001-616
31 2* Reduction Gear RV-250A 3HAB 4080-1
32 2* O-Ring 269.3x5.7 2152 2012-550
33 2* Plate - Motor Socket 3HAB 4056-1
34 2* O-Ring - 124.5x3 2151 2012-437
35 4* Washer 13.5x18x1.5 2151 0441-1
36 4* Magnetic Plug 1/4” 2522 122-1
37 4 Screw - M6x16 2121 2411-368
38 1 Cable - Axis 2 3HAB 4252-2
1 Cable - Axis 3 3HAA 0001-YY
39 2* Screw - M10x100 12.9 Steel 3HAB 3409-62
40 2* Pinion (Incl. in Item 35)
41 1 Motor - Axis 3 3HAB 4040-1
1 Motor - Axis 2 3HAB 4039-1
42 4 Washer - Plain 10.5x22.2 2151 2062-173
43 4 Screw - M10x25 8.8 2121 2419-493
44 4 Screw - M6x110 8.8 2121 2519-364
45 1 Signal Measuring Unit 3HAB 4259-1
- 1 Signal Measuring Board 3HAB 2213-1
46 1 Battery Pack 4944 026-4
47 4 Screw M6x16 8.8 2121 2411-368
48 1 Brake Release Unit 3HAA 0001-ADY
49 1 Rear Cover 3HAB 4136-1
50 4 Distance Screw L=140, M16 2125 2052-232
51 1 Protective Shield 3HAB 4138-1
52 1 Cable Bracked 3HAB 4147-1
53 2 Screw - M6x16 2121 2411-368
54 15 Screw - M12x70 12.9 3HAB 3409-13
55 15 Washer - Plain 13x24x2.5 3HAA 1001-632
56 1 Bearing 3HAA 1001-1
57 15 Washer - Plain 13x24x2.5 2551 2062-177
58 15 Screw - M12x70 12.9 3HAB 3409-73
59 1 Plug 2522 2021-113
ITEM QTY. DESCRIPTION ABB PART NO .
60 3 Screw - M16x140 12.9 3HAB 3409-95
61 3 Washer - Spring 3HAB 1001-181
62 3 Screw - M12x140 3HAB 3409-200
63 3 Washer - Support 3HAA 1001-200
64 1 Friction Ring 3HAA 1001-614
65 1 O-Ring 245.0x3.0 2152 0431-15
66 1 Gear Reduction Unit 3HAB 4079-1
67 8 Washer - Plain 13x24x2.5 2551 2062-177
68 8 Screw - M12x90 12.9 3HAB 3409-75
69 1 Friction Ring 3HAA 1001-613
70 1 O-Ring 234.54x3.53 2152 0431-17
71 - Lubricating Grease 1171 4012-201
72 - Loctite 242 1269 0014-410
73 - Permatex 3 1236 0012-202
74 - Loctite 577 1269 1907-1
75 Ref Installation Aid Tool 3HAB 1067-6
* The left side drive components for Axis 3 are the same as the
same as the right side drive components for Axis 2. Quantities
shown are for both sides combined, Axis 2 plus Axis 3.
FORK LIFT BRACKETS (not shown on drawing )
S/2.9-120:
Lifting Device Set Comp. 3HAB 0463-1
2 Lifting Bracket 3HAB 4139-1
8 Screw - M16x40 8.8 2121 2519-628
8 Washer - 17x30x3 2151 2062-185
- Axis 1 Complete 3HAB 4161-3
3HAB 4651-3
SM
Disassembly/Assembly
Guidelines
IRB 6400
Parts Lists & Illustrations
Page 12 - 7
SHOULDER (S/2.9-120) . . .
including Axes 1, 2, & 3 Drives