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ABB IRB6400 - Page 68

ABB IRB6400
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Disassembly/Assembly
Guidelines
IRB 6400
Page 5 - 6
Axis 1 Guidelines
7. DISCONNECT LOWER CABLE (B18) CONNECTORS:
a. Disconnect the following connectors:
R2.CS & R2.CP (if customer connections)
R2.MP2, R2.MP3, R2.MP4, R2.MP5-6
R2.FAN (if fan installed).
Keep connectors out of grease.
b. Remove screws (S65) and pull out brake release unit (S64). Dis-
connect the following connectors: R3.BU4-6, (X10), R3.BU1-6
(X8), R3.BU1-3 (X9).Keep connectors out of grease.
8. POSITION ROBOT & ATTACH LIFTING EQUIPMENT as shown in the
figure. Take up all slack in lifting cables, but do not actually lift.
NOTE: It is important to adjust cable lengths
so lift action is straight up and down to keep
bearing (S46) alignment square to its bore.
CAUTION: ROBOT MUST BE LIFTED STRAIGHT UP IN A BAL-
ANCED CONDITION! BE SURE SLING LENGTHS ARE COR-
RECT FOR LIFTING STRAIGHT UP.
9. DISCONNECT GEAR REDUCTION UNIT (S59) FROM BASE HOUSING
(B24):
a. Remove screws (S50). Access to screws is through access holes
in frame housing (S21). Rotate frame (S21) to align holes to
screws.
b. Remove screws (S53). Access to screws is through access holes
in frame housing (S21). Rotate frame (S21) to align holes to
screws.
C

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