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PFEA 113
ABB PFEA 113 User Manual
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Web Tension Systems
with Tension Electronics PFEA 113
User Manual
3BSE029382R0101 en Rev C
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 Introduction
11
About this Manual
11
Cyber Security Disclaimer
11
WEEE: Waste Electrical and Electronic Equipment
11
How to Use this Manual
12
Getting Started
12
Saving Actual Data and Settings at Commissioning
12
About this System
13
Safety Instructions
14
Personnel Safety
14
Equipment Safety
14
The Measuring Technique Based on Pressductor® Technology
15
Chapter 2 Installation
17
About this Chapter
17
Safety Instructions
17
Mounting the Load Cells
17
Installing the Electronic Unit
18
Selecting and Routing the Cabling
18
Recommended Cabling
18
Interference
20
Synchronization
20
Mounting the Tension Electronics PFEA113
21
IP 65-Version (NEMA 4)
21
IP 20-Version (Unsealed)
22
Earthing
23
Installing MNS Select Floor Cabinet
24
Mounting Cabinets Together
24
Mounting Cabinets to the Floor
24
Space Requirements
25
Installing Junction Box PFXC 141
26
Connectors on the PFEA113
27
Connecting the Load Cells
28
Connecting Analog Outputs (AO1-AO6)
28
Connecting Analog Inputs (AI1-AI2)
29
Connecting Digital Outputs (DO1-DO4)
29
Connecting the Digital Input (DI)
29
Connecting Optional Units
30
Insulation Amplifier PXUB 201
30
Power Supply Unit Sd83X
31
Chapter 3 Commissioning
33
About this Chapter
33
Safety Instructions
33
Necessary Equipment and Documentation
33
Using the Panel Buttons
34
Navigating and Confirming
34
Changing Numerical Values and Parameters
34
Menu Overview
35
Step-By-Step Commissioning Guide
36
Performing Basic Settings
37
Performing a Fast Setup (Only for One or Two Rolls)
37
Performing Fast Setup Using Hanging Weights
38
Performing Fast Setup Using Wrap Gain
40
Checking Load Cell Signal Polarity
42
Checking Load Cell Function
43
Performing a Complete Setup
44
Overview
44
Complete Setup Sequence
46
Presentation Menu
46
Set Language
46
Set Unit
46
Set Web Width
47
Set Decimals
47
System Definition
48
Wrap Gain Scheduling
48
Setting Object Type
49
Object Types for One Roll
49
Setting Object Types for Two Rolls
50
Setting Object Types for Segmented Roll
51
Nominal Load
53
Zero Set
54
Set Wrap Gain
55
Wrap Gain Menus for One Roll, Two Rolls and Segmented Roll
57
Setting Analog Outputs (AO1-AO6)
60
Setting Digital Outputs (DO1-DO4)
63
Setting Analog Inputs (AI1 and AI2)
66
Setting the Digital Input
66
Miscellaneous Menu
67
Profibus
67
Set Factory Default
67
Service Menu
68
Maximum Load / Present Offset
70
Reset Load Cells
70
Simulation Function
70
Profibus DP Communication with PFEA113
71
General Data about Profibus DP
71
Master-Slave Communication
71
Profibus Physical Media
72
Commands through Profibus
73
Handling of Measurement Data through Profibus
73
Miscellaneous Menu
74
Scaling of Profibus Measuring Values
75
Filtering of Profibus Measuring Values
78
Input Buffer, Communication Block from PFEA113 to PLC
78
Output Buffer, Communication Block from PLC to PFEA113
79
Commissioning of Optional Units
80
Insulation Amplifier PXUB 201
80
Chapter 4 Operation
83
About this Chapter
83
Safety Instructions
83
Operating Devices
83
Start-Up and Shut-Down
84
Start-Up
84
Shut-Down
84
Normal Run
84
Measuring Values on the Display
85
Operator Menus
87
Web Tension
88
Standard Roll (Two Load Cells), One or Two Rolls
88
Segmented Roll
89
Single Side Measurement (One Load Cell)
89
Tension Values Connected to Analog Outputs, AO1 - AO6
90
Error and Warning Messages
90
Chapter 5 Maintenance
91
About this Chapter
91
Preventive Maintenance
91
Chapter 6 Fault-Tracing
93
About this Chapter
93
Safety Instructions
93
Interchangeability
93
Necessary Equipment and Documentation
93
Fault-Tracing Procedure
94
Error and Warning Messages in PFEA113
95
Error Messages
95
Warning Messages
95
Fault Symptoms and Measures
96
Warnings and Errors Detected by the Tension Electronics
98
Errors
98
Flash Memory Error
98
EEPROM Memory Error
98
Supply Error
98
Load Cell Excitation Error
99
Warnings
99
Profibus Communication Problem
99
Synchronization Problem
99
Changing to Single Side Measurement if One Load Cell Is Faulty
100
Menus for Changing from Standard Roll to Single Side Measurement
101
Changing Load Cells
103
Appendix A Technical Data for Tension Electronics PFEA113
105
About this Appendix
105
Definitions Used in the Web Tension Systems
106
Coordinate System
107
Segmented Roll Scale Factor (SRSF
108
Simplified Calculation of SRSF
108
Technical Data
111
Factory Default Settings
115
Optional Units
117
Insulation Amplifier PXUB 201
117
Relay Board PXKB 201
118
Power Supply Unit Sd83X
118
Junction Box PFXC 141
119
Drawings
120
Dimension Drawing 3BSE017052D64, Rev D
120
Dimension Drawing 3BSE029997D0064, Rev a
121
Profibus DP - GSD File for PFEA113
122
Appendix B PFCL 301E - Designing the Load Cell Installation
125
About this Appendix
125
Basic Application Considerations
125
Step-By-Step Guide for Designing the Load Cell Installation
126
Installation Requirements
127
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
128
Horizontal Mounting
128
Inclined Mounting
129
Force Calculation for Measurement with a Single Load Cell
130
The most Common and Simple Solution
130
Force Calculation When the Web Is Not Centered on the Roll
131
Mounting the Load Cells
132
Routing the Load Cell Cable
132
Connecting the Load Cell Extension Cable
132
Technical Data
133
Cable Diagram 3BSE028144D0065, Page 5/7, Rev. D
135
Cable Diagram 3BSE028144D0065, Page 6/7, Rev. D
136
Mounting Instruction, Cable Connector, 3BSE019064, Rev. a
137
Dimension Drawing, 3BSE015955D0094, Rev. D
138
Assembly Drawing, 3BSE015955D0096, Rev. C
139
Appendix C PFTL 301E - Designing the Load Cell Installation
141
About this Appendix
141
Basic Application Considerations
141
Step-By-Step Guide for Designing the Load Cell Installation
142
Installation Requirements
143
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
144
Horizontal Mounting
144
Inclined Mounting
145
Force Calculation for Measurement with a Single Load Cell
146
The most Common and Simple Solution
146
Force Calculation When the Web Is Not Centered on the Roll
147
Mounting the Load Cells
148
Routing the Load Cell Cable
148
Connecting the Load Cell Extension Cable
148
Technical Data
149
Cable Diagram 3BSE028144D0065, Page 5/7, Rev. D
151
Cable Diagram 3BSE028144D0065, Page 6/7, Rev. D
152
Mounting Instruction, Cable Connector, 3BSE019064, Rev. a
153
Dimension Drawing, 3BSE019040D0094, Rev. C
154
Assembly Drawing, 3BSE019040D0096, Rev. C
155
Appendix D PFRL 101 - Designing the Load Cell Installation
157
About this Appendix
157
Basic Application Considerations
157
Step-By-Step Guide for Designing the Load Cell Installation
158
Installation Requirements
159
Load Cell Orientation Depending on Measurement Direction
160
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
161
Horizontal Mounting
161
Inclined Mounting
162
Force Calculation for Measurement with a Single Load Cell
163
The most Common and Simple Solution
163
Force Calculation When the Web Is Not Centered on the Roll
164
Mounting the Load Cells
165
Mounting with Brackets
167
Mounting Screws for the Load Cells
168
Routing the Load Cell Cable
168
Technical Data
169
Cable Diagram, 3BSE028144D0065, Page 1/7, Rev. D
171
Cable Diagram, 3BSE028144D0065, Page 2/7, Rev. D
172
Cable Diagram, 3BSE028144D0065, Page 3/7, Rev. D
173
Cable Diagram, 3BSE028144D0065, Page 7/7, Rev. D
174
Dimension Drawing 3BSE004042D0003, Page 1/2, Rev. O
175
Dimension Drawing, 3BSE004042D0003, Page 2/2, Rev. O
176
Dimension Drawing, 3BSE026314, Rev
177
Dimension Drawing, 3BSE027249, Rev
178
Dimension Drawing, 3BSE004042D0066, Rev
179
Dimension Drawing, 3BSE004042D0065, Rev
180
Dimension Drawing, 3BSE010457, Rev. B
181
Appendix E PFTL 101 - Designing the Load Cell Installation
183
About this Appendix
183
Basic Application Considerations
183
Step-By-Step Guide for Designing the Load Cell Installation
184
Installation Requirements
185
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
186
Horizontal Mounting
186
Inclined Mounting
187
Force Calculation for Measurement with a Single Load Cell
188
The most Common and Simple Solution
188
Force Calculation When the Web Is Not Centered on the Roll
189
Mounting the Load Cells
190
Routing the Load Cell Cable
191
Technical Data
192
Cable Diagram 3BSE028144D0065, Page 1/7, Rev. D
194
Cable Diagram 3BSE028144D0065, Page 2/7, Rev. D
195
Cable Diagram 3BSE028144D0065, Page 3/7, Rev. D
196
Cable Diagram 3BSE028144D0065, Page 4/7, Rev. D
197
Cable Diagram 3BSE028144D0065, Page 7/7, Rev. D
198
Dimension Drawing, 3BSE004171, Rev. B
199
Dimension Drawing, 3BSE004995, Rev. C
200
Dimension Drawing, 3BSE023301D0064, Rev. B
201
Dimension Drawing, 3BSE004196, Rev. C
202
Dimension Drawing, 3BSE004999, Rev. C
203
Dimension Drawing, 3BSE023223D0064, Rev. B
204
Dimension Drawing, 3BSE012173, Rev. F
205
Dimension Drawing, 3BSE012172, Rev. F
206
Dimension Drawing, 3BSE012171, Rev. F
207
Dimension Drawing, 3BSE012170, Rev. F
208
Appendix F PFCL 201 - Designing the Load Cell Installation
209
About this Appendix
209
Basic Application Considerations
209
Step-By-Step Guide for Designing the Load Cell Installation
210
Installation Requirements
211
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
212
Horizontal Mounting
212
Inclined Mounting
213
Force Calculation for Measurement with a Single Load Cell
214
The most Common and Simple Solution
214
Force Calculation When the Web Is Not Centered on the Roll
215
Mounting the Load Cells
216
Preparations
216
Mounting
216
Cabling for Load Cell PFCL 201CE
218
Technical Data Load Cell PFCL 201
219
Cable Diagram 3BSE028144D0065, Page 1/7, Rev. D
221
Cable Diagram 3BSE028144D0065, Page 2/7, Rev. D
222
Cable Diagram 3BSE028144D0065, Page 3/7, Rev. D
223
Cable Diagram 3BSE028144D0065, Page 7/7, Rev. D
224
Dimension Drawing, 3BSE006699D0003, Rev. F
225
Dimension Drawing, 3BSE029522D0001, Rev. B
226
Dimension Drawing, 3BSE006699D0006, Rev
227
Dimension Drawing, 3BSE006699D0005, Rev. J
228
Dimension Drawing, 3BSE006699D0004, Rev. H
229
Appendix G PFTL 201 - Designing the Load Cell Installation
231
About this Appendix
231
Basic Application Considerations
231
Step-By-Step Guide for Designing the Load Cell Installation
232
Installation Requirements
233
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
234
Horizontal Mounting
234
Inclined Mounting
235
Force Calculation for Measurement with a Single Load Cell
236
The most Common and Simple Solution
236
Force Calculation When the Web Is Not Centered on the Roll
237
Mounting the Load Cells
238
Preparations
238
Adapter Plates
238
Mounting
238
Cabling
240
Technical Data Load Cell PFTL 201
241
Cable Diagram 3BSE028144D0065, Page 1/7, Rev. D
243
Cable Diagram 3BSE028144D0065, Page 2/7, Rev. D
244
Cable Diagram 3BSE028144D0065, Page 3/7, Rev. D
245
Cable Diagram 3BSE028144D0065, Page 7/7, Rev. D
246
Dimension Drawing, 3BSE008723, Rev. D
247
Dimension Drawing, 3BSE008904, Rev. D
248
Dimension Drawing, 3BSE008724, Rev. F
249
Dimension Drawing, 3BSE008905, Rev. G
250
Dimension Drawing, 3BSE008917, Rev. H
251
Dimension Drawing, 3BSE008918, Rev. G
252
Appendix H Actual Data and Settings at Commissioning
253
Document the Commissioning in this Form
255
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ABB PFEA 113 Specifications
General
ABB Type Designation
PFEA113
Category
Measuring Instruments
Manufacturer
ABB
Output Signal
4-20 mA, HART
Model
PFEA 113
Protection Class
IP67
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