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Medalist i3070 5i Series
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Agilent Technologies Medalist i3070 5i Series - Replacing Zone 2 Conveyor Belt;Spring
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i3070 Series 5i Help
7-39
Replacing Zone 2 Conveyor Belt/Spring
•
Zone 2 Conve
y
or Belt (Mo
vable Side)
•
Zone 2 Conve
y
or Belt (Fixed Side)
•
Compression Spring (Mo
vable Side)
•
Compression Spring (Fix
ed Side)
126
128
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Getting Started
7
Safety Information
8
Warning and Hazard Labels
8
Emergency Stop
8
Overview
9
System Hardware
10
Manual Control Panel
13
System Software
14
Medalist I3070 Software
14
Lcdtouch Panel Program
14
Starting the Medalist I3070 Series 5I
15
Shutting down the Medalist I3070 Series 5I
17
2 Touch Panel Functions
19
Modes of Operation
20
Maintenance Mode
21
Test Settings
23
Debug Mode
25
3 Test Development
27
Test Development Overview
28
Fixturing Guidelines
29
Board Placement and Specifications
29
Bottom Fixture
31
Top Fixture
33
Guide Pin
34
Top Fixture Height after Compression
35
ID Block
36
Optional Signals
39
Fixture Setup and Debugging
41
Fixture Setup
41
Verify the Fixture
51
4 Production Setup and Testing
53
Production Setup
54
Production Testing
55
5 Maintenance
57
Calibration
58
General Cleaning
59
Lubrication Procedures
60
Press: Ballscrew and Ballscrew Nut
61
Press: Linear Shafts
62
Press: Runner Blocks
63
Zone 1 Conveyor: Leadscrew and Spline Shaft
64
Zone 1 Conveyor: Bevel Gears and Chain
65
Zone 2 Conveyor: Runner Blocks
66
Drawer: Guide Shafts
67
Testhead: Spur Gears
68
6 Troubleshooting
69
System Diagnostics
70
General System Troubleshooting
71
Tower Light Indications
71
Error Messages and Remedial Actions
72
Sensor Calibration and Troubleshooting
76
Calibrating PHS-13 (Presser Lower Limit Sensor)
76
Troubleshooting PHS-1 to PHS-7
79
Troubleshooting PHS-12 to PHS-14, PHS-24 to PHS-26
80
Troubleshooting PHS-16 and PHS-17
82
Sensor Layout
83
7 Replacement Procedures
89
Accessing the Testhead
90
Replacing Cards in the Testhead
93
Replacing I-System Card
96
Replacing Runner Blocks
98
Testhead Runner Blocks
98
Press Lower Runner Block
100
Press Upper Runner Block
103
Zone 2 Conveyor Runner Block (Up/Down)
105
Zone 2 Conveyor Runner Block (Width Adjustment)
107
Replacing Module Power Unit (MPU)
109
Installing DUT Power Supply
111
Replacing Servo Motor
115
Replacing Press Components
119
Replacing Zone 1 Conveyor Belt
123
Zone 1 Conveyor Belt (Movable Side)
123
Zone 1 Conveyor Belt (Fixed Side)
125
Replacing Zone 2 Conveyor Belt/Spring
127
Zone 2 Conveyor Belt (Movable Side)
128
Zone 2 Conveyor Belt (Fixed Side)
130
Compression Spring (Movable Side)
132
Compression Spring (Fixed Side)
134
Replacing Conveyor Motors
136
Zone 1 Conveyor Motor
136
Zone 2 Conveyor Motor (Movable Side)
138
Zone 2 Conveyor Motor (Fixed Side)
139
8 Firmware Update
141
Update PLC Firmware
142
Back up PLC Firmware
144
Update LCD Touch Panel Firmware
145
Back up LCD Touch Panel Firmware
146
Electrical Diagrams
152
Sensor Layout
153
Sensor Layout
154
Sensor Layout
155
Sensor Layout
156
Power Circuit
157
Power Circuit
158
Power Circuit
159
Power Circuit
160
Power Circuit
161
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