iv
Service and Maintenance
5 Maintenance
Calibration 5-2
General Cleaning 5-3
Lubrication Procedures 5-4
Press: Ballscrew and Ballscrew Nut 5-5
Press: Linear Shafts 5-6
Press: Runner Blocks 5-7
Zone 1 Conveyor: Leadscrew and Spline Shaft 5-8
Zone 1 Conveyor: Bevel Gears and Chain 5-9
Zone 2 Conveyor: Runner Blocks 5-10
Drawer: Guide Shafts 5-11
Testhead: Spur Gears 5-12
6 Troubleshooting
System Diagnostics 6-2
General System Troubleshooting 6-3
Tower Light Indications 6-3
Error Messages and Remedial Actions 6-4
Sensor Calibration and Troubleshooting 6-8
Calibrating PHS-13 (Presser Lower Limit Sensor) 6-8
Troubleshooting PHS-1 to PHS-7 6-11
Troubleshooting PHS-12 to PHS-14, PHS-24 to PHS-26 6-12
Troubleshooting PHS-16 and PHS-17 6-14
Sensor Layout 6-15
7 Replacement Procedures
Accessing the Testhead 7-2
Replacing Cards in the Testhead 7-5
Replacing i-System Card 7-8
Replacing Runner Blocks 7-10
Testhead Runner Blocks 7-10
Press Lower Runner Block 7-12
Press Upper Runner Block 7-15
Zone 2 Conveyor Runner Block (Up/Down) 7-17
Zone 2 Conveyor Runner Block (Width Adjustment) 7-19
Replacing Module Power Unit (MPU) 7-21
Installing DUT Power Supply 7-23