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Ametek 930 User Manual
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Maintenance and T
roubleshooting
|
5-55
ASR900 Sample Probe Preventive Maintenance
Preventive maintenance for the ASR900 Sample P
robe is not discussed in
this guide, but it is important to maintain it at recommended intervals.
When possible, perfor
m maintenance on the ASR900 Sample Probe at
the same time as the analyzer
. For probe maintenance details, refer to the
ASR900 Sample Probe
Installation and Maintenance Guide
.
208
210
Table of Contents
Default Chapter
2
Offices
2
Table of Contents
3
Electrical Safety
8
Grounding
8
Safety Notes
8
Personnel and Equipment Safety Information
9
Warnings
9
Cautions
11
Warning Labels
12
Environmental Information
12
UV Source Lamps Disposal
12
Electromagnetic Compatibility (EMC)
13
Special Warnings and Information
14
Equipment Used in Haza Rdous Locations
14
EU Declaration of Conformity
15
Warranty and Claims
17
Chapter 1 Overview
19
About the Analyzer
20
Sample Flow
21
About the Analyzer Sample System
21
Temperature Control System
26
Sample and Vent Lines
26
ASR900 Sample Probe
26
Measuring Cell
26
Working in this Manual
27
Supplemental Information - Where Can I Find It
28
Chapter 2 Specifications
29
Methodology
29
Standard Ranges
29
Response Time
30
Accuracy
30
Repeatability
30
Calibration
30
Linearity
31
Measuring Cell Construction
31
Stability
31
Cross-Talk
31
Temperature Drift
31
24-Hour Zero Drift
32
Customer Connections
32
Analog Outputs
32
Digital Communication
32
Maximum Sample Gas Pressure
32
Electrical Requirements
32
Maximum Start-Up Power
32
Supply Voltage
32
Status Relays
33
Sample Gas Flow Rate
33
Ambient Limits
33
Temperature
33
Humidity
33
Maximum Altitude
33
Sample Transport
33
Instrument Air Requirements
33
Physical Dimensions (on Backpan)
33
Cable Entry Ports, Type 200 Disconnect Enclosure
34
Approvals and Certifications
34
ATEX and Iecex Certificates and Analyzer Markings
35
Purged Analyzers ATEX and Iecex Certificates and Markings
35
Systems with 100 Psia Pressure Transducer (Maximum 350 Kpag Sample Gas Pressure)
43
Systems with 30 Psia Pressure Transducer (Maximum 63 Kpag Sample Gas Pressure)
43
Heater Plate ATEX and Iecex Certificates and Marking
44
Disconnect Enclosure Type 200 ATEX and Iecex Certificates and Marking
51
Chapter 3 Installation and Start-Up
59
Safety Considerations
60
Pre-Installation Requirements
60
Storage Prior to Installation
60
Uncrating and Inspecting the Analyzer
61
Tools and Equipment Required
62
Installing the Mechanical Components
63
Installing the Analyzer
63
Location and Environment
63
Installing the Optical Bench Assembly
66
Installing the Sample System
71
Installing the ASR900 Sample Probe
71
Installing the Sample and Vent Lines
71
Installing the Instrument Air Line
77
Installing the Span Gas Line
78
Connecting I/O Signals, Alarm Relay Contacts, and AC Power
79
Start-Up and Verification
85
Purged Analyzers
86
Powering up the Analyzer
88
Start-Up Diagnostic Checklist
93
Sample System Leak Check
96
Manually Zeroing the Analyzer
98
Setting the Zero Gas Flow Rate
99
Setting the Sample Gas Flow Rate and Sample Response Time
99
Normal Operation
100
Recording Initial Readings
100
Recording PMT Signals
100
Recording Initial Sample Response Time
101
Analyzer Configuration
102
Chapter 4 Controller / User Interface
103
Introduction to the User Interface
104
User Interface Components
104
Messages/Information Displayed on the User Interface
106
Navigating from the User Interface
107
Working in CFG Mode
108
Working in RUN Mode
108
Working in CAL Mode
109
Navigation Examples
110
Changing the Password for CFG / CAL Mode
112
Entering Passwords to Change Analyzer Parameter Settings
112
RUN / CFG Mode Quick Reference Sheets - Keystroke Commands
113
RUN / CFG Mode - Standard Software Version
114
RUN / CFG Mode - COS/CS 2 Software Version
115
CAL Mode - Standard Software Version
116
CAL Mode Quick Reference Sheets - Keystroke Commands
116
CAL Mode - COS/CS Software Version
117
Working in the RUN / CFG Operating Modes
118
RUN / CFG Mode - F1 Commands
119
RUN / CFG Mode - F2 Commands
121
RUN / CFG Mode - F3 Commands
124
RUN / CFG Mode - F4 Commands
125
RUN / CFG Mode - F5 Commands
127
RUN / CFG Mode - F6 Commands
129
Configuring the Analyzer Control Functions
131
Output Signal Assignment (OSA)
131
Assigning Output Signals with the Track-And-Hold Function Enabled/Disabled
132
Analog Input Channels - Micro-Interface Board
134
Display Measuring Cell Pressure
134
Display Operating Temperature
134
Working in the CAL Operating Mode
135
CAL Mode - F1 Commands
135
CAL Mode - F2 Commands
136
CAL Mode - F3 Commands
137
CAL Mode - F4 Commands
138
CAL Mode - F5 Commands
139
CAL Mode - F6 Commands
140
Setting up Analyzer Calibration Functions
141
Flow Control (Sample) Modes
141
Analyzer Control Mode
142
Continuous Backpurge/Zero Flow Mode (Manual Control by Operator)
142
Continuous Sample Flow Mode (Manual Control by Operator)
143
Setting Calibration Gas Timers
144
Integration Timer (Inttime)
144
Timer0
144
Auto-Zero Interval Timer (Azint)
145
Manual Zero/Span
146
Manual Span
146
Manual Zero
146
Auto-Zero
149
Manual Start of Auto-Zero
150
Timed Start of Auto-Zero
150
Remote Start of Auto-Zero
151
Analog Output Calibration
153
Chapter 5 Maintenance and Troubleshooting
155
Safety Considerations
155
Preventive Maintenance
156
Analyzer Preventive Maintenance Schedule
157
Expo Technologies Minipurge ® System with Etimer (Optional) Preventive Maintenance Schedule
159
Preventing, Detecting, and Locating a Plug in the Sample System
160
Changing out Replaceable Parts
162
Measuring Cell Maintenance
162
About the Source Lamps
171
Replacing the Source Lamps
171
When Do Source Lamps Need to be Replaced
171
Source Lamp Replacement
172
Auto-Setup Completion Number
179
When Is an Auto-Setup Required / Not Required
179
PMT Level and PMT Balance
180
Auto-Setup Fault Messages and Corrective Action
181
The Auto-Setup Sequence
182
Manipulating the Completion Number, PMT Level, and PMT Balance
183
Chopper Assembly Maintenance
185
Replacing Parts in the Heater Plate
194
ASR900 Sample Probe Preventive Maintenance
209
Examining and Caring for the Flamepaths
210
Disconnect Enclosure Flange Flamepath (Joining Surfaces)
211
Heater Plate Flange Flamepath (Joining Surfaces)
212
Troubleshooting and Diagnostics
213
Host Controller Board Alarm Conditions and Corrective Action
215
Microcontroller Board Alarm Conditions and Corrective Action
223
Analyzer Reset
227
Chapter 6 Service and Parts
229
Technical Support
229
Returning Equipment
230
Answers to Your Questions
231
AMETEK SERVICE and AFTERMARKET SALES SUPPORT
231
Recommended Preventive Maintenance Spare Parts
232
Optical Bench/Measuring Cell Spare Parts
232
Spare Analyzer Fuses
234
Replacement Boards
235
Oven Heater Spare Parts
236
Ordering a Hard Copy of the Analyzer Operator's Guide
236
Chapter 7 Glossary
237
User Interface Abbreviations
237
Abbreviations and Terms Used in this Manual
238
Appendix A - Drawings
239
Ribbon Cable Interconnect (WX-102836
240
GP Lower Enclosure to Electronics Wiring, CE Analyzers (WX-102810
241
Heater and Sensor Wiring, Gp/DIV 2 Analyzers (WX-102851
242
Heater and Sensor Wiring, Ce/Zone 1 Analyzers (WX-102852
243
Lower Cabinet Wiring, CE/GP Analyzers, 120V (100-1341-3
244
Lower Cabinet Wiring, CE/GP Analyzers, 240V (100-1342-3
245
Signal Wiring, Pd/Gp/DIV 2/Ce/Zone 1 Analyzers (WX-102815
246
Wiring Diagram, All Seals, Zone 1 Analyzers (100-1343-12
247
And 5V Power Supply DC Wiring, Gp/DIV 2/Ce/Zone 1 Analyzers (WX-102811
248
Power Supply DC Wiring, Ce/Zone 1 Analyzers (WX-102812
249
Communications Cable Wiring (300-9480
250
RS-232/RS-485 Module Wiring, Ce/Zone 1, Gp/DIV 2 Analyzers (100-2185
251
Microcontroller Board (100-0117
252
Host Controller Board (Display Interface) (100-0138
253
Model 9Xx-Series Analyzer Type 200 Disconnect Enclosure Details
254
Supplemental Information
255
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Ametek 930 Specifications
General
Brand
Ametek
Model
930
Category
Measuring Instruments
Language
English
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