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MX45-3Pi
Ametek MX45-3Pi User Manual
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User Man
ual
–
Rev
B
E
AMETEK Pr
ogram
mable P
ower
MX Series
250
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Table
8-2
: Fuses
249
251
Table of Contents
Table of Contents
9
Introduction
15
General Description
15
Manual Organization and Format
15
Different Model Series
17
Specifications
18
Electrical
19
Figure 2-1: Voltage / Current Rating Chart for 150/300 V AC Ranges
27
Figure 2-2: Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating
27
Mechanical
31
Environmental
32
Regulatory
32
Front Panel Controls
33
Special Features and Options
34
Figure 2-3 -HF Option Voltage Frequency Rating 300V Range
38
Figure 2-4 -HF Option Voltage Frequency Rating 150V Range
38
Supplemental Specifications
41
Figure 2-5 MX Output Filter Option Schematic
43
Figure 2-6 MX45 Output Noise 10 Khz - 1 Mhz
44
Figure 2-7 MX45 Output Noise 10 Khz - 1 Mhz with Optional Filter
45
Unpacking and Installation
47
Unpacking
47
Power Requirements
47
Mechanical Installation
48
Figure 3-1: the MX45 Power Source
48
AC Input Connections and Wiring
49
Figure 3-2: Location of AC Input and Chassis Ground Connection - Front View, Access Panel Removed
50
Figure 3-3: MX Series AC Input Connection Diagram (Rear View)
52
Table 3-1: Suggested Input Wiring Sizes for each MX Cabinet
53
AC On/Off Circuit Breaker on MX Series Front Panel
54
Figure 3-4: Rear Panel
55
Output Connections
56
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground
57
Table 3-2: Suggested Output Wiring Sizes
57
Table 3-3: Output Terminal Connections
59
Figure 3-6: Location of Output Terminals (Front View)
60
Figure 3-7: MX 22.5-1, MX30-1 / MX45-1 Output Wiring (Rear View)
61
Figure 3-8: MX 22.5-3, MX30-3 / MX45-3 Output Wiring (Rear View)
63
Figure 3-9: MX60, MX60-MB, MX90 or MX90-MB Output Wiring (Rear View)
65
Figure 3-10: Two MX's in Clock and Lock Mode Output Wiring (Rear View)
66
Figure 3-11: MX135 or MX135-MB Output Wiring (Rear View)
68
Figure 3-12: Three MX's in Clock and Lock Mode - Output Wiring (Rear View)
69
Figure 3-13: MX180, MX225 or MX270 Output Wiring (Rear View)
71
Connectors - Rear Panel
73
Figure 3-14: Ship Kit Terminal Block Dimensions
73
Table 3-4: System Interface Connectors
75
Table 3-5: Analog Interface Connector
75
Table 3-6: BNC Connectors
75
Table 3-7: External Sense Connector
76
Table 3-8: RS232 Connector Pin-Out - MX with RS232 and USB
77
Table 3-9: RS232C Connector Pin-Out - MX with RS232 but no USB
77
Figure 3-15: RS232C Cable for PC Connection Wiring Diagram - MX Without USB
78
Figure 3-16: USB Connector Pin Orientation
79
Table 3-10: USB Connector Pin-Out
79
Figure 3-17: LAN Interface Connector
80
Table 3-11: RJ45 LAN Connector Pin-Out
80
Figure 3-18: Emergency Switch (es Option) Shutoff Interconnect on -MB Systems
81
Multiple Cabinet System Configurations (Incl. -MB)
82
Figure 3-19: SLAVE and ESTOP Interconnect at the Rear Panel
82
Figure 3-20: Multi-Cabinet DIP Switch Location and Setting
83
Multiple Cabinet System - Power Up/Down Procedures
84
Clock and Lock Configurations
85
Table 3-12: Clock and Lock Configuration Settings
85
Table 3-13: Clock and Lock Initialization Settings
86
Basic Initial Functional Test
88
Figure 3-21: Functional Test Setup
90
Remote Inhibit / Remote Shutdown
91
Table 3-14: Remote Inhibit Mode Settings
91
Junction Box Accessory
93
Output Filter Box Accessory
94
Figure 3-22: 7003-416-1 Output Junction Box
94
Figure 3-23: 7003-424-1 Output Noise Filter Box
95
Fuse Box Accessory
96
Figure 3-24: 7003-426-1 Output Fuse Box
97
Front Panel Operation
98
Tour of the Front Panel
98
Figure 4-1. Status and Fault Leds (MX45 Front Panel Shown)
100
Figure 4-2: Shuttle Knob
101
Figure 4-3: FUNCTION Keypad
102
Figure 4-4: Entering Values from the Decimal Keypad
104
Figure 4-5: Cursor up Key Movement
104
Figure 4-6: Cursor down Key Movement
105
Figure 4-7: Main Menu 1 Screen
106
Menu Structure
107
Figure 4-8: Menu 1 through 3
107
Figure 4-9: PROGRAM Menu
113
Figure 4-10: MEASUREMENTS Screen, Single Phase and Three Phase Modes
116
Figure 4-11: HARMONICS/TRACE ANALYSIS Screen
119
Figure 4-12: TRANSIENTS Menu
123
Figure 4-13: VOLTAGE SURGE/SAG SETUP Screen
124
Figure 4-14: VOLTAGE SWEEP/STEP SETUP Screen
127
Figure 4-15: FREQUENCY SWEEP/STEP SETUP Screen
129
Figure 4-16 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
131
Figure 4-17:START/VIEW TRANSIENT SEQUENCE Screen
132
Figure 4-18: WAVEFORMS Menu
133
Figure 4-19: APPLICATIONS Menus
137
Figure 4-20: SETUP REGISTERS Menu
138
Figure 4-21: UTILITY Menus
139
Figure 4-22: GPIB/RS232 SETUP Menu
143
Figure 4-23: VOLTAGE/CURRENT CONTROL SETUP Menu
145
Figure 4-24: INITIAL SETUP Menus
147
Figure 4-25: LIMIT SETUP Menu
149
Figure 4-26: CONFIGURATION SETUP Menus
150
Figure 4-27: OUTPUT IMPEDANCE Menu
154
Figure 4-28: MEASUREMENT CAL FACTORS Menu (Series I Only)
155
Figure 4-29: MEASUREMENT CAL FACTORS Menu (Series II Only)
155
Figure 4-30: OUTPUT CAL FACTORS Menu (Series I Only)
157
Figure 4-31: OUTPUT CAL FACTORS Menu (Series II Only)
157
Output Programming
159
Waveform Management [3Pi Controller Only]
161
Figure 4-32: Selecting a Waveform
162
Figure 4-33: Selecting Waveforms for Single Phase or All Phases
162
Figure 4-34: Custom Waveform Creation with GUI Program
163
Figure 4-35: Waveform Crest Factor Affects Max. RMS Voltage
165
Figure 4-36: Waveform Frequency Domain View Mode
166
Standard Measurements
167
Advanced Measurements [3Pi Controller Only]
169
Figure 4-37: Scrolling through Tabular FFT Data
170
Figure 4-38: Scrolling through Bar Chart FFT Data
171
Figure 4-39: Scrolling through Acquired Waveform Data
173
Figure 4-40: SET VOLT Trigger Source Acquisition
176
Figure 4-41: Positive Trigger Delay (Post Trigger Data)
177
Figure 4-42: Negative Trigger Delay (Pre-Trigger Data)
178
Transient Programming
179
Figure 4-43: Pulse Transients
180
Figure 4-44: List Transients
181
Figure 4-45: Switching Waveforms in a Transient List
185
Figure 4-46: START/VIEW TRANSIENT SEQUENCE Menu
186
Principle of Operation
188
General
188
Overall Description
188
Figure 5-1: MX Series Functional Block Diagram
188
Controller Assembly
190
Figure 5-2: MX Series Detailed Block Diagram
193
Figure 5-3: Power Module Detailed Block Diagram
194
System Interface Board
196
Current / Voltage Sensor Board
196
Low Voltage Power Supply
196
Power Module
197
Figure 5-4: Power Module Layout
198
Figure 5-5: Amplifier Board Layout
200
Calibration
203
Recommended Calibration Equipment
203
Front Panel Calibration Screens
205
Figure 6-1: Calibration Setup MX45-1 (Rear View)
206
Figure 6-2: Calibration Setup MX30-3Pi, MX45-3Pi or MX30-3, MX45-3 (Rear View)
207
Routine Measurement Calibration
208
Figure 6-3: Current Measurement Calibration Setup (Rear View)
209
Table 6-1: Calibration Load Values
210
Table 6-2: Measurement Calibration Table
213
Routine Output Calibration
214
Figure 6-4: DC Offset AC Filter
215
Figure 6-5: -413 Option Aux Generator Adjustments
223
Table 6-3: Output Calibration Table - MX Series I
224
Table 6-4: Output Calibration Table - MX Series II
225
Non-Routine Calibration
226
Table 6-5: Current Limit Calibration
230
Table 6-6: Programmable Z Adjustment Pots
232
Table 6-7: Formulas to Calculate R and L
233
Service
234
Cleaning
234
General
234
Basic Operation
234
Table 7-1: Basic Symptoms
234
Advanced Troubleshooting
236
Factory Assistance
239
Fuses
240
Table 7-2: MX Fuse Ratings
240
Firmware Updates
241
Table 7-3: Flash Download Messages
244
Top Assembly Replaceable Parts
245
Table 8-1: Replaceable Parts
248
Table 8-2: Fuses
250
Options
251
Introduction
251
Option -HV: Additional AC Voltage Range
252
Option -160: RTCA/DO-160 Tests
253
Figure 9-1: Application Menu
255
Figure 9-2: DO160 Main Menu
255
Figure 9-3: Normal State
255
Table 9-1: Normal Voltage and Frequency Minimum
256
Table 9-2: Normal Voltage and Frequency Maximum
256
Table 9-3: Normal Voltage Unbalance
256
Figure 9-4: Voltage Modulation
258
Figure 9-5: Frequency Modulation
259
Figure 9-6: Power Interrupt
260
Figure 9-7: Power Interrupt for Group 2 and 3
261
Table 9-4: Normal Voltagesurge Sequence
261
Figure 9-8: Emergency Screen
262
Table 9-5: Normal Frequency Transient Sequence
262
Table 9-6: Normal Frequency Variation Sequence
262
Table 9-7: Emergency Voltage and Frequency Minimum
263
Table 9-8: Emergency Voltage and Frequency Maximum
263
Table 9-9: Emergency Voltage Unbalance
263
Figure 9-9: Abnormal Screen
264
Table 9-10: Abnormal Voltage Minimum
264
Table 9-11: Abnormal Voltage Maximum
264
Figure 9-10: DO-160 DC Main Menu
265
Figure 9-11: Normal State
265
Table 9-12: Abnormal Frequency Transient
265
Table 9-13: Normal Voltage Minimum
266
Table 9-14: Normal Voltage Maximum
266
Figure 9-12: Abnormal State
267
Table 9-15: Voltage Surge
267
Table 9-16: Abnormal Voltage Surge
268
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions
269
Table 9-17: Phase Mapping
270
Table 9-18: IEC 61000-3-34 Table C.2
271
Figure 9-13: Application Menu
273
Figure 9-14: IEC1000-4-11 Menu
273
Figure 9-15: IEC Dips and Interrupts
273
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL
274
Figure 9-16: Voltage Variation Screen
276
Table 9-20: Voltage Variations Test Performed During RUN ALL
276
Figure 9-17: en 61000-4-11 Voltage Variation Specification - Edition 1.0
277
Figure 9-18: en 61000-4-11 Voltage Variation Specification - Edition 2.0
278
Figure 9-19: IEC 61000-4-11 GUI Screen
278
Option -413: IEC 61000-4-13 Interharmonics Test
280
Figure 9-20: Application Setup Menus
281
Figure 9-21: IEC1000-4-13 Menu
281
Figure 9-22: IEC 1000-4-13 FCURVE
285
Figure 9-23: IEC 1000-4-13 OSWING
285
Figure 9-24: IEC 1000-4-13 SWEEP
287
Figure 9-25: IEC 1000-4-13 Harmonics
288
Figure 9-26: IEC 1000-4-13 INTERHARMONICS
288
Figure 9-27: IEC 61000-4-13 Meister Curve
289
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
291
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3
292
Figure 9-30: MENU 2 SCREEN
294
Figure 9-31: INTERHARMONICS SCREEN
294
Option -704: Milstd704 Tests
295
Figure 9-32: Application Menu
297
Figure 9-33: MIL704 Menu
298
Figure 9-34: Steady State Menu
298
Figure 9-35: Transient Menu
301
Figure 9-36: Emergency Menu
302
Figure 9-37: Abnormal Screen
303
Figure 9-38: MIL704 DC Menu
304
Figure 9-39: Steady State DC
304
Figure 9-40: Transient Menu
305
Figure 9-41: Abnormal Test Screen
306
Figure 9-42: Emergency Test
308
Option -ABD: Airbus ABD0100.1.8 Test
309
Option -AMD: Airbus AMD24C Test
309
Option -787: Boeing B787-0147 Test
309
Option -WHM: Watt Hour Measurement
310
Figure 9-43: Application Screen
310
Figure 9-44: Watt-Hour Meter Screen
310
Figure 9-45: WH-Meter Screen with Function Active
311
Option -SNK: Current Sink (AC or DC)
312
Figure 9-46: REGENERATE CONTROL Screen
314
Option -EXTD - External Drive
316
Error Messages
318
Table 10-1: Error Messages
321
Index
322
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Ametek MX45-3Pi Specifications
General
Brand
Ametek
Model
MX45-3Pi
Category
Power Supply
Language
English
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