Ametek MX45-3Pi - Table 8-1: Replaceable Parts

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User Manual – Rev BE AMETEK Programmable Power

MX Series 248

A6 5440218-01

PWA, OUPUT FI LTER -MX AMETEK PP

1 A7 , A8 , A9

Q1 330450

Transistor, FET INFINEON, IPW60R045CP

4 A7 , A8 , A9

Q2 330450

Transistor, FET INFINEON, IPW60R045CP

4 A7 , A8 , A9

Q3 330450

Transistor, FET INFINEON, IPW60R045CP

4 A7 , A8 , A9

Q4 330450

Transistor, FET INFINEON, IPW60R045CP

4 A7 , A8 , A9

CR1 3 310387

Diode, FRcy, 30A, 1000V APT, APT30D100B

CR1 4 310387

Diode, FRcy, 30A, 1000V APT, APT30D100B

CR1 5 310387

Diode, FRcy, 30A, 1000V APT, APT30D100B

CR1 6 310387

Diode, FRcy, 30A, 1000V APT, APT30D100B

Q1 330437

Transistor, IGBT FUJI, 2MBI150TA-060

1 A7 -PFC

Q2 330437

Transistor, IGBT FUJI, 2MBI150TA-060

1 A8 -PFC

Q3 330437

Transistor, IGBT FUJ I , 2MBI150TA-060

1 A9 -PFC

Table 8-1: Replaceable Parts

Main Page

Table of Contents9
Introduction15
General Description15
Manual Organization and Format15
Different Model Series17
Specifications18
Electrical19
Figure 2-1: Voltage / Current Rating Chart for 150/300 V AC Ranges27
Figure 2-2: Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating27
Mechanical31
Environmental32
Regulatory32
Front Panel Controls33
Special Features and Options34
Figure 2-3 -HF Option Voltage Frequency Rating 300V Range38
Figure 2-4 -HF Option Voltage Frequency Rating 150V Range38
Supplemental Specifications41
Figure 2-5 MX Output Filter Option Schematic43
Figure 2-6 MX45 Output Noise 10 Khz - 1 Mhz44
Figure 2-7 MX45 Output Noise 10 Khz - 1 Mhz with Optional Filter45
Unpacking and Installation47
Unpacking47
Power Requirements47
Mechanical Installation48
Figure 3-1: the MX45 Power Source48
AC Input Connections and Wiring49
Figure 3-2: Location of AC Input and Chassis Ground Connection - Front View, Access Panel Removed50
Figure 3-3: MX Series AC Input Connection Diagram (Rear View)52
Table 3-1: Suggested Input Wiring Sizes for each MX Cabinet53
AC On/Off Circuit Breaker on MX Series Front Panel54
Figure 3-4: Rear Panel55
Output Connections56
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground57
Table 3-2: Suggested Output Wiring Sizes57
Table 3-3: Output Terminal Connections59
Figure 3-6: Location of Output Terminals (Front View)60
Figure 3-7: MX 22.5-1, MX30-1 / MX45-1 Output Wiring (Rear View)61
Figure 3-8: MX 22.5-3, MX30-3 / MX45-3 Output Wiring (Rear View)63
Figure 3-9: MX60, MX60-MB, MX90 or MX90-MB Output Wiring (Rear View)65
Figure 3-10: Two MX's in Clock and Lock Mode Output Wiring (Rear View)66
Figure 3-11: MX135 or MX135-MB Output Wiring (Rear View)68
Figure 3-12: Three MX's in Clock and Lock Mode - Output Wiring (Rear View)69
Figure 3-13: MX180, MX225 or MX270 Output Wiring (Rear View)71
Connectors - Rear Panel73
Figure 3-14: Ship Kit Terminal Block Dimensions73
Table 3-4: System Interface Connectors75
Table 3-5: Analog Interface Connector75
Table 3-6: BNC Connectors75
Table 3-7: External Sense Connector76
Table 3-8: RS232 Connector Pin-Out - MX with RS232 and USB77
Table 3-9: RS232C Connector Pin-Out - MX with RS232 but no USB77
Figure 3-15: RS232C Cable for PC Connection Wiring Diagram - MX Without USB78
Figure 3-16: USB Connector Pin Orientation79
Table 3-10: USB Connector Pin-Out79
Figure 3-17: LAN Interface Connector80
Table 3-11: RJ45 LAN Connector Pin-Out80
Figure 3-18: Emergency Switch (es Option) Shutoff Interconnect on -MB Systems81
Multiple Cabinet System Configurations (Incl. -MB)82
Figure 3-19: SLAVE and ESTOP Interconnect at the Rear Panel82
Figure 3-20: Multi-Cabinet DIP Switch Location and Setting83
Multiple Cabinet System - Power Up/Down Procedures84
Clock and Lock Configurations85
Table 3-12: Clock and Lock Configuration Settings85
Table 3-13: Clock and Lock Initialization Settings86
Basic Initial Functional Test88
Figure 3-21: Functional Test Setup90
Remote Inhibit / Remote Shutdown91
Table 3-14: Remote Inhibit Mode Settings91
Junction Box Accessory93
Output Filter Box Accessory94
Figure 3-22: 7003-416-1 Output Junction Box94
Figure 3-23: 7003-424-1 Output Noise Filter Box95
Fuse Box Accessory96
Figure 3-24: 7003-426-1 Output Fuse Box97
Front Panel Operation98
Tour of the Front Panel98
Figure 4-1. Status and Fault Leds (MX45 Front Panel Shown)100
Figure 4-2: Shuttle Knob101
Figure 4-3: FUNCTION Keypad102
Figure 4-4: Entering Values from the Decimal Keypad104
Figure 4-5: Cursor up Key Movement104
Figure 4-6: Cursor down Key Movement105
Figure 4-7: Main Menu 1 Screen106
Menu Structure107
Figure 4-8: Menu 1 through 3107
Figure 4-9: PROGRAM Menu113
Figure 4-10: MEASUREMENTS Screen, Single Phase and Three Phase Modes116
Figure 4-11: HARMONICS/TRACE ANALYSIS Screen119
Figure 4-12: TRANSIENTS Menu123
Figure 4-13: VOLTAGE SURGE/SAG SETUP Screen124
Figure 4-14: VOLTAGE SWEEP/STEP SETUP Screen127
Figure 4-15: FREQUENCY SWEEP/STEP SETUP Screen129
Figure 4-16 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen131
Figure 4-17:START/VIEW TRANSIENT SEQUENCE Screen132
Figure 4-18: WAVEFORMS Menu133
Figure 4-19: APPLICATIONS Menus137
Figure 4-20: SETUP REGISTERS Menu138
Figure 4-21: UTILITY Menus139
Figure 4-22: GPIB/RS232 SETUP Menu143
Figure 4-23: VOLTAGE/CURRENT CONTROL SETUP Menu145
Figure 4-24: INITIAL SETUP Menus147
Figure 4-25: LIMIT SETUP Menu149
Figure 4-26: CONFIGURATION SETUP Menus150
Figure 4-27: OUTPUT IMPEDANCE Menu154
Figure 4-28: MEASUREMENT CAL FACTORS Menu (Series I Only)155
Figure 4-29: MEASUREMENT CAL FACTORS Menu (Series II Only)155
Figure 4-30: OUTPUT CAL FACTORS Menu (Series I Only)157
Figure 4-31: OUTPUT CAL FACTORS Menu (Series II Only)157
Output Programming159
Waveform Management [3Pi Controller Only]161
Figure 4-32: Selecting a Waveform162
Figure 4-33: Selecting Waveforms for Single Phase or All Phases162
Figure 4-34: Custom Waveform Creation with GUI Program163
Figure 4-35: Waveform Crest Factor Affects Max. RMS Voltage165
Figure 4-36: Waveform Frequency Domain View Mode166
Standard Measurements167
Advanced Measurements [3Pi Controller Only]169
Figure 4-37: Scrolling through Tabular FFT Data170
Figure 4-38: Scrolling through Bar Chart FFT Data171
Figure 4-39: Scrolling through Acquired Waveform Data173
Figure 4-40: SET VOLT Trigger Source Acquisition176
Figure 4-41: Positive Trigger Delay (Post Trigger Data)177
Figure 4-42: Negative Trigger Delay (Pre-Trigger Data)178
Transient Programming179
Figure 4-43: Pulse Transients180
Figure 4-44: List Transients181
Figure 4-45: Switching Waveforms in a Transient List185
Figure 4-46: START/VIEW TRANSIENT SEQUENCE Menu186
Principle of Operation188
General188
Overall Description188
Figure 5-1: MX Series Functional Block Diagram188
Controller Assembly190
Figure 5-2: MX Series Detailed Block Diagram193
Figure 5-3: Power Module Detailed Block Diagram194
System Interface Board196
Current / Voltage Sensor Board196
Low Voltage Power Supply196
Power Module197
Figure 5-4: Power Module Layout198
Figure 5-5: Amplifier Board Layout200
Calibration203
Recommended Calibration Equipment203
Front Panel Calibration Screens205
Figure 6-1: Calibration Setup MX45-1 (Rear View)206
Figure 6-2: Calibration Setup MX30-3Pi, MX45-3Pi or MX30-3, MX45-3 (Rear View)207
Routine Measurement Calibration208
Figure 6-3: Current Measurement Calibration Setup (Rear View)209
Table 6-1: Calibration Load Values210
Table 6-2: Measurement Calibration Table213
Routine Output Calibration214
Figure 6-4: DC Offset AC Filter215
Figure 6-5: -413 Option Aux Generator Adjustments223
Table 6-3: Output Calibration Table - MX Series I224
Table 6-4: Output Calibration Table - MX Series II225
Non-Routine Calibration226
Table 6-5: Current Limit Calibration230
Table 6-6: Programmable Z Adjustment Pots232
Table 6-7: Formulas to Calculate R and L233
Service234
Cleaning234
General234
Basic Operation234
Table 7-1: Basic Symptoms234
Advanced Troubleshooting236
Factory Assistance239
Fuses240
Table 7-2: MX Fuse Ratings240
Firmware Updates241
Table 7-3: Flash Download Messages244
Top Assembly Replaceable Parts245
Table 8-1: Replaceable Parts248
Table 8-2: Fuses250
Options251
Introduction251
Option -HV: Additional AC Voltage Range252
Option -160: RTCA/DO-160 Tests253
Figure 9-1: Application Menu255
Figure 9-2: DO160 Main Menu255
Figure 9-3: Normal State255
Table 9-1: Normal Voltage and Frequency Minimum256
Table 9-2: Normal Voltage and Frequency Maximum256
Table 9-3: Normal Voltage Unbalance256
Figure 9-4: Voltage Modulation258
Figure 9-5: Frequency Modulation259
Figure 9-6: Power Interrupt260
Figure 9-7: Power Interrupt for Group 2 and 3261
Table 9-4: Normal Voltagesurge Sequence261
Figure 9-8: Emergency Screen262
Table 9-5: Normal Frequency Transient Sequence262
Table 9-6: Normal Frequency Variation Sequence262
Table 9-7: Emergency Voltage and Frequency Minimum263
Table 9-8: Emergency Voltage and Frequency Maximum263
Table 9-9: Emergency Voltage Unbalance263
Figure 9-9: Abnormal Screen264
Table 9-10: Abnormal Voltage Minimum264
Table 9-11: Abnormal Voltage Maximum264
Figure 9-10: DO-160 DC Main Menu265
Figure 9-11: Normal State265
Table 9-12: Abnormal Frequency Transient265
Table 9-13: Normal Voltage Minimum266
Table 9-14: Normal Voltage Maximum266
Figure 9-12: Abnormal State267
Table 9-15: Voltage Surge267
Table 9-16: Abnormal Voltage Surge268
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions269
Table 9-17: Phase Mapping270
Table 9-18: IEC 61000-3-34 Table C.2271
Figure 9-13: Application Menu273
Figure 9-14: IEC1000-4-11 Menu273
Figure 9-15: IEC Dips and Interrupts273
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL274
Figure 9-16: Voltage Variation Screen276
Table 9-20: Voltage Variations Test Performed During RUN ALL276
Figure 9-17: en 61000-4-11 Voltage Variation Specification - Edition 1.0277
Figure 9-18: en 61000-4-11 Voltage Variation Specification - Edition 2.0278
Figure 9-19: IEC 61000-4-11 GUI Screen278
Option -413: IEC 61000-4-13 Interharmonics Test280
Figure 9-20: Application Setup Menus281
Figure 9-21: IEC1000-4-13 Menu281
Figure 9-22: IEC 1000-4-13 FCURVE285
Figure 9-23: IEC 1000-4-13 OSWING285
Figure 9-24: IEC 1000-4-13 SWEEP287
Figure 9-25: IEC 1000-4-13 Harmonics288
Figure 9-26: IEC 1000-4-13 INTERHARMONICS288
Figure 9-27: IEC 61000-4-13 Meister Curve289
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2291
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3292
Figure 9-30: MENU 2 SCREEN294
Figure 9-31: INTERHARMONICS SCREEN294
Option -704: Milstd704 Tests295
Figure 9-32: Application Menu297
Figure 9-33: MIL704 Menu298
Figure 9-34: Steady State Menu298
Figure 9-35: Transient Menu301
Figure 9-36: Emergency Menu302
Figure 9-37: Abnormal Screen303
Figure 9-38: MIL704 DC Menu304
Figure 9-39: Steady State DC304
Figure 9-40: Transient Menu305
Figure 9-41: Abnormal Test Screen306
Figure 9-42: Emergency Test308
Option -ABD: Airbus ABD0100.1.8 Test309
Option -AMD: Airbus AMD24C Test309
Option -787: Boeing B787-0147 Test309
Option -WHM: Watt Hour Measurement310
Figure 9-43: Application Screen310
Figure 9-44: Watt-Hour Meter Screen310
Figure 9-45: WH-Meter Screen with Function Active311
Option -SNK: Current Sink (AC or DC)312
Figure 9-46: REGENERATE CONTROL Screen314
Option -EXTD - External Drive316
Error Messages318
Table 10-1: Error Messages321
Index322

Ametek MX45-3Pi - Table 8-1: Replaceable Parts

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