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Balluff BTL5 Series User Manual

Balluff BTL5 Series
94 pages
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BTL5-P/I/L/M1-M ____ -H/W(8) -S32/KA __ /K __
deutsch Betriebsanleitung
english User’s guide
français Notice d’utilisation
italiano Manuale d’uso
español Manual de instrucciones

Table of Contents

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Balluff BTL5 Series Specifications

General IconGeneral
SeriesBTL5
Product CategoryAccessories
LengthVaries with model
WidthVaries with model
ThicknessVaries with model
TypeMagnet

Summary

Notes to the User

Validity

This guide describes the construction, function, and setup options for the BTL5 magnetostrictive linear position sensor.

Symbols and Conventions

Explains symbols and numbering used in the instructions for clarity and consistency in technical documentation.

Scope of Delivery

Lists the items included in the BTL product package and any separately ordered accessories.

Approvals and Markings

Details certifications like CE, UL, and patent information relevant to product compliance.

Safety

Intended Use

Specifies the intended application of the BTL sensor within industrial measurement systems.

General Safety Notes

Provides essential safety precautions for installation, startup, and operation by qualified personnel.

Explanation of Warnings

Clarifies the meaning of signal words (DANGER, NOTICE) and symbols used in safety warnings.

Disposal

Advises users to adhere to national regulations for the environmentally sound disposal of the product.

Construction and Function

Construction

Details the physical components, mounting threads, and housing of the BTL sensor.

Function

Explains the working principle of the magnetostrictive sensor, including waveguide and torsional waves.

Number of Magnets

Specifies the maximum number of magnets usable and the minimum distance required between them.

Installation and Connection

Installation Guidelines

Provides instructions for installing the BTL sensor in both non-magnetizable and magnetizable materials.

Preparing for Installation

Covers essential preparation steps like horizontal assembly, hydraulic cylinder considerations, and mounting threads.

Installing the BTL

Details the process of physically installing the BTL sensor, including mounting and cable outlet direction.

Installation Recommendation for Hydraulic Cylinders

Offers specific advice for installing the BTL in hydraulic cylinders, including slide elements and magnet placement.

Electrical Connection

Explains how to make the electrical connection, referencing pin assignments and cable/connector types.

Shielding and Cable Routing

Covers critical aspects of EMC compliance, including grounding, shielding, and proper cable management.

Startup

Starting Up the System

Outlines the procedure for safely starting up the position measuring system, including checks and parameter adjustments.

Operating Notes

Provides guidelines for regular checks, malfunction handling, and securing the system during operation.

Technical Data

Accuracy

Details the accuracy specifications such as position resolution, linearity deviation, and hysteresis.

Ambient Conditions

Lists environmental operating limits, including temperature, humidity, and pressure ratings.

Supply Voltage (External)

Specifies the required external supply voltage, ripple limits, and current draw.

Control Signals

Describes the electrical signals used for control and output, including INIT pulse and Start/Stop levels.

Magnets

Indicates the maximum number of magnets supported by the system.

Dimensions and Weights

Provides physical dimensions, rod diameters, nominal lengths, and weight information for the sensor.

Accessories

Magnet

Details various magnet models available as accessories for the BTL sensor, including specifications.

Connectors and Cables

Lists available connectors and cables that can be used with the BTL sensor for electrical connection.

Type Code

Appendix

Converting Units of Length

Provides conversion tables for units of length between millimeters and inches.

Part Label

Shows an example of the product's part label, identifying key information like order code and serial number.

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