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Brainchild PR Series User Guide
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13
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To achieve th
is function set
the following p
arameters
in the
PID Contro
l setup m
enu and co
nfigure
the Reco
rder as
per the r
ecording r
equireme
nts.
FUNC=BA
SC (Basic functio
n )
IN1=K_TC
IN1U= C
DP1=1_D
P
OUT1=REVR
O1TY=RELY
CYC1=1
8.0
O1FT=BPLS
A1FN=TIMR
A1FT=ON
SELF=NON
E
Figure 5-2. Oven Control
with Zone Temperature Recording
Sy
stem
112
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
8
Ntroduction
8
Features
8
Process Control Card
9
Figure 1-1.Fuzzy PID System Block Diagram
9
Proces Control Card
9
Figure 1-2.PID System Stability with and Without Fuzzy
10
Event Input
11
Fast Sampling Rate
11
Flexible Configuration of Program
11
High Accuracy
11
Maximum Capacity of Program
11
Programmable Event Outputs
11
Auto-Tuning
12
Bumpless Transfer
12
Digital Filter
12
Fuzzy Control
12
Lockout Protection
12
Pump Control
12
Soft-Start Ramp
12
Expansion I/O Modules for Pid
12
PID Control Module
12
Smart Mechanism
13
Process Control Card Pc201 Ordering Code
13
Specification
14
Input1
14
Input2
15
Table 1-1. Input 1 Characteristics
15
Input3 (Event Input)
16
Output1/Output2
16
Table 1-2. Input 2 Characteristics
16
Table 1-3. Output Characteristics
16
Alarm 1/ Alarm 2
17
Control Mode
17
Table 1-4. SSR Output Characteristics
17
Digital Filter
18
2 Installation and Wiring
19
Unpacking
19
Table 2-1.Environmental Specification
19
Input Output Wiring Connection
20
Wiring Precautions
20
PID Control Module
20
Figure 2-1.Process Control Card Wiring Diagram
21
3 Process Control Card Features
22
Configuration
22
Controller
22
Ramp & Dwell Function
22
On Field Calibration
22
Figure 3-1.Configuration Layout
22
4 Process Control Card Functions
23
Menus
23
Figure 4-1.Home Screen
23
Figure 4-2.Menu Screen
24
Figure 4-3.Real Time Menu
24
Figure 4-4.Overview Display
25
Figure 4-5.PID Controller Module Display
25
Figure 4-6.Display Modes
26
Figure 4-7.Real Time Alarms
26
Figure 4-8.Historical Data Screen
27
Figure 4-9.Event History
28
Figure 4-10.Report Screen
29
Figure 4-11.More Menu
29
Figure 4-12.Operate Menu
30
Figure 4-13.Configuration Layout
31
Status Bar
32
Figure 4-14.More Menu
32
Figure 4-15.Status Bar During Logging
32
Figure 4-16.Status Bar During Logging Stopped
32
Figure 4-17.Status Bar During Logging with Batch Function
32
Figure 4-18.Status Bar During Logging Stopped with Batch Function
32
Process Control Card Configuration
33
Figure 4-19.Tree Type Configuration Layout
33
Process Control Card Configuration
34
Controller
35
Figure 4-20.Process Control Card Channel Configuration
35
Figure 4-21.Process Control Card Channel Configuration
36
Name
36
Parameter
36
Figure 4-22.Process Control Card Configuration Window
37
Figure 4-23.Process Control Card Configuration Window for Read Only Parameter
37
Table 4-1.PID Parameter List
47
Table 4-2.Process Control Card Input Range
48
Table 4-3.Range of A1SP
48
Table 4-4.Range of A2SP
48
Table 4-5.Range of SP2
48
Table 4-6.Mode Selection
49
Table 4-7.Communication Mode
49
Table 4-8.Communication Protocol
50
Table 4-9.Communication Baud Rate
50
Table 4-10.Communication Data Length
51
Table 4-11.Communication Parity
51
Table 4-12.Communication Stop Bit
51
Table 4-13 Function of AOFN
52
Table 4-14 Selection of IN1 Type
53
Table 4-15.Display Unit for IN1 & IN2
53
Table 4-16.Decimal Digit for DP1&DP2
53
Table 4-17.IN2 Input
54
Table 4-18.EIFN Function
55
Table 4-19.OUT1 Action
55
Table 4-20.OUT1 & OUT2 Type
55
Table 4-21.OUT2 Function
56
Table 4-22.Display Function
56
Table 4-23. Alarm1 & Alarm 2 Function
57
Table 4-24.Alarm1 & Alarm2 Operation Mode
57
Table 4-25.Alarm1 & Alarm2 Failure Transfer Mode
58
Table 4-26.Auto Tuning
58
Table 4-27.Sleep Mode
58
Table 4-28.PV Mode Selection
59
Table 4-29.SP2 Set Point Format
59
Table 4-30 Filter Damping Time Constant of PV
59
Table 4-31 Set Point Mode Selection
60
Table 4-32 SEL Selection
61
Table 4-33 Default File Selection
61
Table 4-34.Error Codes and Corrective Actions
68
Table 4-35 PROG CODE
69
Table 4-36 Mode
70
Table 4-37.Unit Determination for A1SP,A1DV,A1HY
70
Table 4-38.Unit Determination for A2SP,A2DV,A2HY
71
Table 4-39.RAMP Unit
71
Table 4-40 .Unit Determination of AOLO & AOHI
71
Channel
72
Figure 4-24.Process Control Card Channel Configuration
72
Figure 4-25.Log Speed
74
Figure 4-26.Events with Job
74
Figure 4-27. Event Configuration Example
76
Heat Only ON-OFF Control
76
Sample Configuration of Process Control Card
76
Figure 4-28.Heat Only ON-OFF Control
77
Cool Only ON-OFF Control
78
Figure 4-29.Cool Only ON-OFF Control
78
Heat Cool Control
78
Table 4-41.Heat Cool Control Modes
79
Figure 4-30. Heater Break Alarm
80
Heater Break Alarm
80
Loop Break Alarm
81
Sensor Break Alarm
81
Failure Transfer
82
Bumpless Transfer
83
Figure 4-31.Without Bumpless Transfer
83
Figure 4-32.With Bumpless Transfer
84
PV1 Shift
84
Dwell Timer
85
Figure 4-33.PV1 SHIFT Application
85
Figure 4-34.SP1 Range
85
SP1 Range
85
Figure 4-35.Dwell Timer
86
Process Alarms
86
Figure 4-36.Normal Process Alarm
87
Figure 4-37.Latching Process Alarm
87
Deviation Alarm
88
Figure 4-38.Holding Process Alarm
88
Figure 4-39.Latching / Holding Process Alarm
88
Figure 4-40.Normal Deviation Alarm
89
Figure 4-41.Latching Deviation Alarm
89
Figure 4-42.Holding Deviation Alarm
89
Deviation Band Alarm
90
Figure 4-43.Latching/Holding Deviation Alarm
90
Figure 4-44.Normal Deviation Band Alarm
90
Event Input
91
Figure 4-45.Latching Deviation Band Alarm
91
Figure 4-46.Holding Deviation Band Alarm
91
Figure 4-47.Latching/Holding Deviation Band Alarm
91
Second PID Set
93
Second Set Point
93
Figure 4-48.Ramp Function
94
Ramp & Dwell
94
Figure 4-49.Dwell Timer
95
Figure 4-50.Ramp Accompanied with Dwell Timer
96
Remote Set Point
96
Differential Control
97
Figure 4-51.Relationship between PV1 & PV2 for Differential Control
97
Digital Filter
98
Figure 4-52.Power Limit Function
98
Output Power Limit
98
Auto-Tuning and Manual Tuning
99
Figure 4-53.Filter Characteristics
99
Figure 4-54.Process Control Module Real Time
100
Figure 4-55.Auto-Tuning
100
Figure 4-56.Auto-Tuning in Progress
101
Figure 4-57.Manual Tuning in Progress
101
Figure 4-58.Ramp & Dwell Configuration Window
102
Ramp & Dwell(Profile)
102
Figure 4-59.Set Point Profile
103
Ramp & Dwell
103
Segments
104
Figure 4-60.Ramp Segment
105
Ramp Segment Parameters
105
Figure 4-61.Hold Back on Dwell
107
Figure 4-62.Hold Back on Positive Ramp
107
Figure 4-63.Hold Back Negative Ramp
107
Dwell Segment Parameters
108
End Segment Parameters
108
Figure 4-64.Dwell Segment
108
Figure 4-65.Go Back Segment
108
Figure 4-66.End Segment
108
Go Back Segment Parameters
108
Figure 4-67.Time to Target Segment
109
Figure 4-68.Profile Start/End Job
109
Start/End Jobs
109
Start/Stop Profile(Ramp &Dwell)
109
Time to Target Segment Parameters
109
Figure 4-69.Run Profile
110
Figure 4-70.Profile Running
110
Display
111
5 Application
112
Oven Control with Zone Temperature Recording
112
Figure 5-1.Oven Control with Zone Temperature Recording
112
Figure 5-2. Oven Control with Zone Temperature Recording System
113
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Brainchild PR Series Specifications
General
Brand
Brainchild
Model
PR Series
Category
Control Unit
Language
English
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