Page 3 of 113
TABLE OF CONTENTS
1
INTRODUCTION ----------------------------------------------------------------------------------------------------- 8
1.1
I
NTRODUCTION
----------------------------------------------------------------------------------------------------- 8
1.2
F
EATURES
----------------------------------------------------------------------------------------------------------- 8
1.3
P
ROCESS
C
ONTROL
C
ARD
------------------------------------------------------------------------------------------ 9
1.3.1
Flexible Configuration of Program ------------------------------------------------------------------ 11
1.3.2
Maximum Capacity of Program --------------------------------------------------------------------- 11
1.3.3
Event Input ----------------------------------------------------------------------------------------------- 11
1.3.4
Programmable Event Outputs ----------------------------------------------------------------------- 11
1.3.5
High Accuracy ------------------------------------------------------------------------------------------- 11
1.3.6
Fast Sampling Rate ------------------------------------------------------------------------------------- 11
1.3.7
Fuzzy Control -------------------------------------------------------------------------------------------- 12
1.3.8
Auto-tuning ---------------------------------------------------------------------------------------------- 12
1.3.9
Lockout Protection ------------------------------------------------------------------------------------- 12
1.3.10
Bumpless Transfer -------------------------------------------------------------------------------------- 12
1.3.11
Digital Filter --------------------------------------------------------------------------------------------- 12
1.3.12
Soft-start Ramp ----------------------------------------------------------------------------------------- 12
1.3.13
Pump Control -------------------------------------------------------------------------------------------- 12
1.4
E
XPANSION
I/O
M
ODULES FOR
PID ----------------------------------------------------------------------------- 12
1.4.1
PID Control Module ------------------------------------------------------------------------------------ 12
1.5
S
MART
M
ECHANISM
--------------------------------------------------------------------------------------------- 13
1.6
P
ROCESS
C
ONTROL
C
ARD
PC201
O
RDERING
C
ODE
------------------------------------------------------------- 13
1.7
S
PECIFICATION
---------------------------------------------------------------------------------------------------- 14
1.7.1
Input1 ----------------------------------------------------------------------------------------------------- 14
1.7.2
Input2 ----------------------------------------------------------------------------------------------------- 15
1.7.3
Input3 (Event Input) ------------------------------------------------------------------------------------ 16
1.7.4
Output1/Output2 --------------------------------------------------------------------------------------- 16
1.7.5
Alarm 1/ Alarm 2 --------------------------------------------------------------------------------------- 17
1.7.6
Control Mode -------------------------------------------------------------------------------------------- 17
1.7.7
Digital Filter --------------------------------------------------------------------------------------------- 18
2
INSTALLATION AND WIRING----------------------------------------------------------------------------------- 19
2.1
U
NPACKING
------------------------------------------------------------------------------------------------------- 19
2.2
I
NPUT
O
UTPUT
W
IRING
C
ONNECTION
--------------------------------------------------------------------------- 20
2.2.1
Wiring Precautions ------------------------------------------------------------------------------------- 20
2.2.2
PID Control Module ------------------------------------------------------------------------------------ 20
3
PROCESS CONTROL CARD FEATURES ----------------------------------------------------------------------- 22
3.1
C
ONFIGURATION
-------------------------------------------------------------------------------------------------- 22
3.2
C
ONTROLLER
------------------------------------------------------------------------------------------------------ 22
3.3
R
AMP
&
D
WELL
F
UNCTION
-------------------------------------------------------------------------------------- 22
3.4
O
N
F
IELD
C
ALIBRATION
------------------------------------------------------------------------------------------- 22
4
PROCESS CONTROL CARD FUNCTIONS ---------------------------------------------------------------------- 23
4.1
M
ENUS
------------------------------------------------------------------------------------------------------------ 23
4.2
S
TATUS
B
AR
------------------------------------------------------------------------------------------------------- 32