CFG STE35SR - Maintenance

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OPERATION & MAINTENANCE MANUAL STE35SR

101

MAINTENANCE

Please read and make sure that you understand the SAFETY section before reading this section.

Main Page

Foreword3
Safety Regulations5
Vehicle Operation and Maintenance5
Installation of Communication Equipment5
Protection of Electromagnetic Interference5
Equipment Outline6
Introduction6
Specified Use6
Engine7
Main Pump7
Main Valve7
Swing Motor and Reducer7
Travel Motor and Reducer7
Directions of Machine8
Product Nameplate9
Service Meter Location10
The Machine Serial Numbers and Distributor10
Table of Contents11
Safety15
Safety Labels16
Location of Safety Labels16
Safety Labels17
Basic Safety Information23
Safety Machine Operation30
Starting Engine30
Operation30
Transport36
Battery37
Towing39
Lifting Work39
Safety Maintenance Information40
Operation47
General Drawing of Control Device48
Description of Instrument and Control Device49
Monitor49
Trouble Shooting and Investigation59
Other Control Devices59
Equipment Lock62
Battery Disconnect Switch62
Fuse63
Radio64
Technical Specification66
Air Conditioner System67
Machine Operations and Controls68
Before Starting Engine68
Checks before Starting69
Adjustment74
Operations before Starting Engine75
Starting Engine76
Normal Starting76
After Starting Engine78
Stopping the Engine79
Machine Operation: Move and Stop80
Moving Forward80
Moving Machine Backward81
Steering the Machine82
Swinging83
Work Equipment Controls and Operations83
Operation with Hook Bucket85
Prohibited Operations86
General Operation Information88
Traveling on Slopes89
Traveling Downhill90
Recommended Applications91
Bucket Replacement and Inversion92
Parking Machine93
Check after Completion of the Job94
Locking94
Rubber Pad Shoe and Road Liner95
Transportation99
Transportation Procedure99
Loading and Unloading with Trailer99
Securing Machine101
Cold Weather Operation103
Cold Weather Operation Information103
After Daily Work Completion104
After Cold Weather Season104
Long Term Storage105
Before Storage105
During Storage105
After Storage105
Troubles and Actions106
Running out of Fuel106
Phenomena that Are Not Failures106
Towing the Machine107
Lightweight Towing Hole107
Severe Job Condition107
Battery Discharges and Charges108
Tarting Engine with Booster Cables110
Others Malfunction111
Maintenance115
Maintenance Information116
Lubricants, Fuels and Coolants118
Lubricants118
Fuel118
Storing Oil and Fuel118
Grease119
Coolant of the Cooling System119
Filters119
Electric System Maintenance119
Maintenance of Hydraulic System120
Wear Parts120
Wear Parts List121
Use the Recommended Fuel, Coolant and Lubricants121
Correct Selection122
Tightening Torque Specifications123
Regular Replacement of Safety Critical Parts124
Safety Critical Parts124
Maintenance Schedule125
Maintenance Interval for Hydraulic Breaker127
Maintenance Procedures128
Engine Maintenance and Maintenance128
Fuel System Maintenance and Maintenance129
Maintenance of Cooling System131
Air Filter Maintenance and Maintenance133
Operation Instructions for Electric Welding137
Maintenance of Hydraulic System138
Crawler Tension- Inspect/Adjustment Machine with Metal Treads142
Replace Bucket Teeth142
Working Device Grease - Filling142
Maintenance and Lubrication of Lock Core143
Maintenance and Lubrication of Hinge143
Slewing and Pinion Grease - Check/Refill144
Specification145
Specifications146
Working Ranges148
Standard Configuration and Digging Force149
Operating Weight and Ground Specific Pressure149
Disclaimer149
Attachments and Options151
Safety First152
Attachment Installation153
Recommended Attachment Operations154
Hydraulic Breaker154
Prohibited Works156
Supply Grease in the Correct Position158

CFG STE35SR - Maintenance

Table of Contents