FOOTSWITCH OR OP STATION ONLY
If a footswitch and palmbutton station are both
selected on the control panel and the down stop is
not turned on, this message will be displayed.
Palmbuttons and footswitches cannot be selected
simultaneously unless the “Hand/Foot Sequence”
mode is used. Either select the DOWN Stroke Stop
or change the Footswitch or Palmbutton Operator
Station selections to correct the situation.
CHECK 24 VOLT POWER
The control has detected that there has been a
loss of 24 volt power. Turn the main disconnect
OFF for a full minute, then apply power. If the
problem persists, check the 24/48 volt power
supply levels. Note: This error may also be dis-
played if the input board has failed.
OPER CONTROLS OFF
The operator control switch must be on to operate
the machine or change control values.
SUPERVISOR CONTROL MUST BE ON
The supervisor control switch must be in the ON
position before any parameters can be modified
on the control.
FILE SYSTEM LOCKED
The file system is currently being used by back-
ground communications and cannot be accessed.
Wait a few moments and try the operation again.
DIRECTORY FULL
There is a maximum of 200 programs that can be
stored in the internal memory, even if there is
memory available. This message will be displayed
if the operator attempts to store a program when
there are 200 programs in memory. To store the
program, delete some unused programs. Note:
The programs can be saved offline using the com-
munications interface before they are deleted.
INSUFFICIENT MEMORY
There is not enough internal memory available to
store the program. The only way to make more
memory available is to delete some programs.
These programs can be saved offline using the
communications interface before they are deleted.
WRONG OP CONTROL
If the operator activates a footswitch or palmbut-
ton station that is not selected on the front panel,
then this error will be displayed. There is no need
to press the CLR button, the error will automati-
cally clear 10 seconds after the control is released.
NO RESPONSE FROM X-AXIS, R-AXIS
The backgage controller is not responding. Press
the “Cycle Start” softkey to try the operation again.
If the error returns, turn the disconnect off, wait 1
minute, then restore power. Turn on the main
drive and press “Cycle Start”. If the problem per-
sists, check the 48 volt power supply, check the
gage communications connections from the CPU
board to the backgage wiring, check the switch
positions on board 841652 (gage communications
distribution block).
MODE SELECT NOT SINGLE STROKE
This error message is displayed if the “Cycle
Start” softkey is pressed without the mode select
set to “SINGLE STROKE”.
BACKGAGE ERRORS
The following error messages refer to the optional
backgage. The prefix [XXXX] will be replaced with
one of the following to indicate the actual backgage
axis that has generated the fault:
[X-LEFT] - Left X-axis (horizontal axis) as viewed
from the front of the machine.
[X-RIGHT] - Right X-axis (horizontal axis).
[R-LEFT] - Left R-axis (vertical axis) as viewed
from the front of the machine.
[R-RIGHT] - Right R-axis (vertical axis).
[XXXX] Motion Error
This error will be displayed if the gage is forced
out of position by the material. Make sure the
Clamp and Retract feature is used if the work-
piece will push against the gage during forming.
[XXXX] No Motion Error
The “No Motion Error” indicates the gage could
not complete its move. This could be caused by a
physical obstruction, such as the gage fingers
striking the tooling.
[XXXX] Zero Pulse Error
This indicates a failed position encoder. Try the
operation again, if the problem recurs, then call
CINCINNATI INCORPORATED Service Department.
[XXXX] Amp Current Limit
The motor amplifier has reached its electrical cur-
rent limit. This could be caused by excessive
material force against the gage, or an obstruction.
[XXXX] Front limit Switch
[XXXX] Back limit Switch
[XXXX] Cal limit Switch
The limit switches (when used) are all set out-
side of the normal travel limits. They should
never be actuated during operation. Check that
the switches are actuated at the proper position.
9-11
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