DAELIM B-BONE

11-2

CYLINDER / PISTON

CYLINDER GAUGE

TOP

MIDDLE

BOTTOM

CYLINDER

REMOVAL

● Remove EX. pipe.

● Remove the cylinder head cover.

● Remove the cam shaft.

● Remove cylinder head.

● Remove the cam chain guide from the cylinder.

● Remove cylinder

● Remove the gasket and dowel pin. Carefully remove

any adhering gasket material from the cylinder / head

mating surface. Do not scratch the surface.

WEAR INSPECTION

● Inspect the cylinder wall for scratches and wear.

● Measure and record the cylinder inner diameter at three

levels in both an X and Y axis.

● Take the maximum reading to determine the cylinder

wear.

SERVICE LIMIT : 56.100 mm

● Measure the piston outer diameter.

● Calculate the piston-to-cylinder clearance. Take the

maximum reading to determine the clearance.

SERVICE LIMIT : 0.2 mm

● Calculate the cylinder for out-of-round at three levels in

an X and Y axis. Take the maximum reading to

determine the out-of-round.

● Calculate the cylinder for taper at three levels in an X

and Y axis. Take the maximum reading to determine

the taper.

● If any of the cylinder measurements exceed the service

limits, replace the cylinder.

SERVICE LIMIT : OUT-OF-ROUND : 0.005 mm

TAPER : 0.05 mm

CAM CHAIN GUIDE

CYLINDER

CYLINDER GASKET

PISTON

CYLINDER GAUGE

●Take care not to damage the cylinder mating surface.

!

NOTE

△

TOP

MIDDLE

BOTTOM

Table of Contents

Other manuals for DAELIM B-BONE

Related product manuals