15-7
BRAKE SYSTEM
INSPECTION
● Check the caliper cylinder bore for scoring, scratches,
or other damage.
● Measure the caliper cylinder I.D.
SERVICE LIMIT : CYLINDER I.D.A : 34.01mm
CYLINDER I.D.B : 25.46mm
● Check the caliper piston outer diameter part for
scratches or other damage.
● Measure the piston outer diameter.
SERVICE LIMIT : PISTON O.D.A : 33.848MM
PISTON I.D.B : 25.30MM
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
●Pay attention not to damage the inner sunface of the
caliper.
!
NOTE
△
●Never use the high-pressure air or bring the air gun too
close.
●Never touch the inside of the caliper.
!
CAUTION
△
DISASSEMBLY
● Remove the pad spring, pad comp, caliper bracket,
boot from the caliper body.
● Wrap the caliper with a piece of cloth to avoid piston
and brake fluid leakage and facing the piston
downward.
● Remove the piston from the caliper while blowing the
low-pressure air in the opening of the brake hose.
● Disassemble the piston seal and the dust seal.
● Clean the piston and inside of the caliper with the brake
fluid.