Dnepr MT9 - Disconnection and Attachment of the Sidecar; Removal and Installation of the Gear Box

124 pages

Save Page as PDF

To Next Page

To Next Page

To Previous Page

To Previous Page

Loading...

I

I

2.

REMOVAL AND INSTALLATION OF

HIE

GEAR

BOX

c::::---~

To

remove

the

gear

box

from

the

motorcycle

without

removing

the

engine,

proceed

as

follows:

place

the

motorcycle

on

a

support;

rernove

the

rear

wheel

(refer

to

Section

6);

unscrew

the

nuts

securi

ng

the

reverse

gear

casing

to

the

lug

of

pendulous

fork;

remove

the

r

everse

gear

from

the

pendulous

fork

lug

;

remove

the

flexible

joint

disk

together

with

the

rubber

coupling

from

the

ptns

of

the

disk

of

the

gear

box

elastic

coupling;

remove

the

suct

ion

pipe

s

exten

ding

to

the

carbureltors;

detach

the

gear

box

from

the

engine;

remove

the

air

filter;

take

down the

storage

battery

(refer

to

Section

11);

disconnect

the

speedometer

dri

ve

after

first

unscr

ewi

ng

the

boll

uf

drive

bushing;

disconnect

the

adjusting

bolt of

clutch

cable

from

the

rel

ease

lever

at

the

gear

box;

unscrew

the

nuts

of

th

e

studs

securing

the

gear

box

and

the en-

gine

and

screw

off

the

bolt

located

below,

at

the

right-hand

side;

shift

the

gear

box

backward

and,

movmg

it to

the

left,

take

i1

out

of

the

frame.

Install

the

gear

box

on

the

engine

in

reverse

order

.

Before

instal·

ling

the

gear

box,

proceed

as

follows:

by

using

handle

nP-1119,

make

sure

that

the

splines

of

the

clutcb

driven

disk

bubs

are

properly

aligned;

if

necessary,

adjust

the

posi-

tion

of

the

hubs

so

that

the

handle

end

can

easily

enter

the

splined

holes

of

the

both

hubs;

by

turning

the

shafl,

ensure

that

the

splines

of

the

gear

box

pri-

mary

shaft

are

aligned

with

the

splines

of

the

clutch

driven

disk

hubs.

In

order

to

re-install

the

gear

box, do

the

following:

advance

the

clutch

release

rod

some

distance

forwa

rd;

in

ser

t

the

rod

into

th

e s

quare

hole

of

the

clutch

pressure

disk;

moving

the

gear

box on,

insert

the

primar

y

shaft

into

the

splined

holes

of

the

clutch

driven

disks.

3.

DISCONNECTION

AND

ATTACHMENT OF THE

SIDECAR

To

detach

the

sidecar,

proceed

as

follows:

place

the

motorcycle

on a

support;

disconnect

the

wires

extending

to

the

sidecar

lamps;

unscrew

the

nuts

of

the

bolts

securing

the

sideca

r

frame

rods

to

the

motorcycle

and

extract

the

bolts;

uncotter

th

e

bolts

of

the

lower

collet

fastenings

of

the

sidecar

frame

to

the

motorcycle

and

screw

them

off

approximately

12

to

15

rnm;

30

Table of Contents

Related product manuals

Preview: Dnepr MT10-36