Dnepr MT9 - Front Fork Removal and Installation; Removal and Installation of the Handlebar Together with Control Cables

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8.

REMOVAL

AND

INSTALLATION

OF

THE

HANDLEBAR.

TOGETHER

WITH

CONTROL

CABLES

c::

-

To

remove

the

handlebar

with

·

all

its

co

ntrol

cables,

do

the fol-

lowing:

remove

the

petrol

tank

(refer

to

Section

5);

disconnect

the

control

c::~

bles

from

the

carburettor

throttles

(refer

to

Section

5) ;

disconnect

the

clutch

cable

(

refer

to

Section

I),

disconnect

the

front

brake

cable

from

the

br

ake

drum

cover,

for

which

purpose

scr

ew

in

the

adjusting

screw

and,

by

pressing

home

the

brake

!

eYe

r on

the

cover,

withdraw

the

cable

end

piece

from

the

nest

in

the

le

ve

r pin,

unscrew

the

adjusting

screw

and

tak

e out

the

cable;

disconnect

the

wires

of

the

turn

indicators;

disconned

the

wires

of

the

horn

and

the

light

switch;

screw

off

the

nuts

sec

uring

the

handlebar

brackets

to

the

forli

traverse,

remove

the

handlebar.

To

install

the

handlebar,

follow

the

procedure

reve

rse

to

that

described

above.

9.

REMOVAL

AND INSTALLATION

OF

THE

FRONT

FORK

To

remove

the

front

fork, do

the

following:

place

the

mo

to

rc

yc

le on a

support

and

ensure

that

the

front

wheel

is lifted up,

by

putting

a

backing

under

the

front

portion

of

motor-

cycle

frame;

re

move

the front

wheel

(refer

to

Section

6)

and

the

brake

drum

\.

over,

after

first

disconnecting

the

front

brake

cable

from

thE

cover;

having

unscr

ewed

the

nuts

securing

the

handlebar

brackets,

re·

move

the

handlebar

and

place

it on

the

tank;

uncolter

and

sc

r

ew

out

the

wing

nut

of

the

handlebar

shock

ab·

sorber, remove lhe shock

absorber

component

parts

and

unscrev.

tile

nul

of

the

stee

ring

column

bar;

unscrew

lhe

clamp

nuts

of

the

fork l

egs,

take

off

the

washers

an

d

l

raverse;

unscrew

the bolts

fastening

the

front

fender

to

the

casings

anc

to

the

steering

colu

mn

bridge,

remove

the

fender;

remove

the

headlamp

after first

unscr

e

wing

the

bolts

securing

il to

the

casing

brackets,

place

the

headlamp

on

th

e p

et

rol

tank;

unscrew

the

bearing

nut

and

remove

the

protective

washer

ol

i hrusi: ba

II

bea

ring

(when

unscrewing

the

nut,

hold

up

the

fronl

fork),

remove

the

upper

ring

of

thrust

bearing;

lake

out

the

front

fo

rk

,

moving

it

downward

s.

While

removing

lhe

stee

rin

g

column

bar

from

the

column

itself,

tak

e

care

not

to spil!

the

balls

of

the

upper

a

nd

lower

thrust

bearings;

remove

the

balls

of

thrust

bearings.

34

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