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Dynapac
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CA25
Dynapac CA25 User Manual
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Machin
e descrip
tion
–
Stickers
10
-03-
202
2
4812331840EN
34
Information Decals
Coolant
Diesel Fu
el
Lift point
Lifting plate
Manual comp
artment
Master
swi
tch
Hydraul
ic fluid
Tire pressu
re
Fixing point
Hydrauli
c fluid le
vel
Fire extingui
sher
Grease
33
35
Table of Contents
Table of Contents
3
Introduction
4
The Machine
10
Intended Use
10
Warning Symbol
10
Safety Information
10
General
11
Safety - General Instructions
12
Safety - During Operation
14
Operation Near Edges
14
Slope
14
Special Instructions
15
Standard Lubricants and Other Recommended Oils and Fluids
15
Higher Ambient Temperatures, above +40°C
15
Lower Ambient Temperature - Risk of Freezing
15
Temperatures
15
High Pressure Cleaning
16
Fire Extinguisher
16
Roll over Protection Structure (ROPS), ROPS-Approved Cab
16
Welding
16
Battery Handling
17
Jump Starting
17
Technical Specifications
19
Noise/Vibrations
19
Vibrations - Operator Station
19
(Iso 2631)
19
Noise Level
19
Technical Specifications - Dimensions
20
Dimensions - Side View
20
Dimensions - Top View
21
Technical Specifications - Weights and Volumes
22
Technical Specifications - Working Capacity
22
Technical Specifications - General
24
Tire Water Blasting Procedure
24
Hydraulic System
25
ROPS Bolts
25
Torque
26
Machine Description
27
Diesel Engine
27
Electrical System
27
Propulsion/Transmission System
27
Brake System
27
Secondary and Parking Brake
27
Steering System
27
Vibration System
28
Cab
28
Emergency Exit
28
FOPS and ROPS
28
Machine Plate - Identification
29
Product Identification Number on Frame
29
Machine Type Plate
29
Explanation of Serial Number (17PIN)
29
Engine Identification Plate
30
Machine Description - Decals
31
Location - Decals
31
Safety Decals
33
Information Decals
34
Machine Description - Instruments/Controls
35
Locations - Instruments and Controls
35
Functional Description - Membrane Panel
38
Functional Description - Display
40
Transport Mode
40
Direction of Work
40
Hour Meter
40
Fuel Level
40
User Setting
41
Working Mode - Vibration
41
Vibration Status
41
Automatic Vibration Control - AVC
41
Sub Menu - Error Code
42
Function Description
42
A/C - System Operation
53
Introduction
53
Using the Cab Controls
53
Defroster
53
Heat
53
Electronic Control Unit
54
Main Fuses
54
Relays
55
The Table below Shows Fuse Amperage and Function
55
Operation - Start-Up
56
Before Starting
56
Master Switch - Activation
56
Before Starting
57
Operator Position
57
View
58
Interlock
58
Operation - Start-Up
58
Start of Diesel Engine
59
Operation - Driving
60
Operation - Vibration
61
Vibration Switch
61
Vibration - Activation
61
Dynapac Compaction Meter (DCM) Including Dynapac Bouncing Control (DBC) - Optional
62
Setting the CMV Limits
62
Operation CMV
62
Operation - Stopping
64
Braking
65
Emergency Braking
65
Normal Braking
65
Switching off
66
Parking of the Machine
66
Master Switch
66
Chocking the Drums
66
Long-Term Parking
67
Engine
67
Battery
67
Air Cleaner, Exhaust Pipe
67
Fuel Tank
67
Hydraulic Reservoir
67
Steering Cylinder, Hinges, Etc
67
Hoods, Tarpaulin
68
Tires (All-Weather)
68
Miscellaneous
69
Lifting
69
Locking the Steering Articulation
69
Lifting the Roller
69
Unlocking the Articulation
70
Towing
70
Alternative 1
70
Short Distance Towing with the Engine Running
70
Alternative 2
70
Towing Short Distance When the Engine Is In-Operative
70
Towing the Roller
71
Securing in Closed Container for Loading
72
Operating Instructions - Summary
73
Preventive Maintenance
74
Acceptance and Delivery Inspection
74
Warranty
74
Maintenance - Lubricants and Symbols
75
Maintenance Symbols
76
Maintenance - Planned Maintenance
77
Service and Inspection Points
77
Scheduled Maintenance and Lubrication
78
Service and Maintenance Point
79
Every 10 Hours of Operation (Daily)
79
Every 50 Hours of Operation (Weekly)
79
After the First 50 Hours of Operation
79
Every 250/750/1250/1750 Hours of Operation (Monthly)
80
Every 500/1500 Hours of Operation (Every Three Months)
80
Every 1000 Hours of Operation (Every Six Months)
81
Every 2000 Hours of Operation (Weekly)
81
Every 10 Hours of Operation (Daily)
83
Padfoot Drum
83
Air Circulation
84
Check Fluid Levels
84
Coolant Level Check
84
Engine Oil Level
84
Fuel Tank Filling
85
Hydraulic Fluid Resersior - Check Fluid Level
85
Check Functioningof the Breaks
85
Parking Brakes
85
Emergency Stop
86
Articulated/Steering Joint - Lubrication
86
Every 50 Hours of Operation (Weekly)
87
Air Cleaner
87
Checking - the Main Filter
87
Back up Filter Change
87
Articulated/Steering Joint - Lubrication
88
Air Conditioning (Optional) - Cleaning/Filter Change
89
Change the Hydraulic Fluid Filter
90
Steering Hitch - Tightening
92
Drum - Checking the Oil Level
94
Radiator - Check/Cleaning
94
Bolted Joints - Checking Tightening
95
Rubber Element and Fastening Screws
95
Check Battery Cell
95
Hydraulic Reservior-Bleeder Filter Check
98
Diesel Engine - Oil and Filter Change
98
Replacing the Main Air Filter
99
Change the Hydraulic Fluid Filter
99
Fuel Tank Drainage
100
Diesel Engine - Oil and Filter Change
102
Hydraulic Reservior - Fluid Change
104
Drum - Oil Change
104
Control - Lubrication
105
Automatic Climate Control
105
Change the Hydraulic Fluid Filter
107
Drum Gearbox (D/PD) - Changing the Oil
107
4
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Dynapac CA25 Specifications
General
Brand
Dynapac
Model
CA25
Category
Construction Equipment
Language
English
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