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Elcometer 456 Model E User Manual

Elcometer 456 Model E
89 pages
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Operating Instructions
The New Elcometer 456
Coating Thickness Gauge
Product Manual
456 Dry Film Thickness Gauge
For more information: 1300 287 935 / mail@burwell.com.au / www.burwell.com.au
Copyright 2016 Burwell Technologies
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Elcometer 456 Model E Specifications

General IconGeneral
BrandElcometer
Model456 Model E
CategoryMeasuring Instruments
LanguageEnglish

Summary

Welcome and Gauge Overview

About Your Gauge

Provides a description of the Elcometer 456 Coating Thickness Gauge and its capabilities.

Conventions in These Instructions

Explains the notation used for navigating the gauge's menu system.

1 Gauge Overview and Box Contents

Gauge Overview

Identifies and describes the physical components of the gauge.

Box Contents

Lists all items included in the product packaging.

Packaging Disposal

Provides guidance on environmentally sensitive disposal of packaging.

2 Getting Started

Fitting the Batteries

Step-by-step instructions for inserting or replacing batteries.

Connecting the Probe

Guide for attaching a separate probe to the gauge.

Fitting the Wrist Harness

Instructions for attaching the provided wrist strap to the gauge.

Gauge Power and Basic Operation

Covers switching the gauge on/off and auto power-off settings.

Gauge Configuration Options

Details on setting language, units, and beep volume.

3 Taking a Reading

Correct Reading Technique

Guidelines and best practices for accurate measurement.

4 Calibrating the Gauge

Calibration Methods Overview

Introduces calibration adjustment and available methods.

5 The Display

Display Character Colors

Explains the meaning of white, orange, and red characters on the display.

6 The Gauge Features

Key Gauge Features

Highlights features like fast reading rate, multilingual menus, bright screen, and warranty.

Automatic Rotating Display

Gauge Firmware Updates

Data Output via Bluetooth and USB

ElcoMaster Data Output

Counted Average Function

On-Screen Statistics

User Selectable Statistics

How to choose which statistical data appears on screen.

Analogue Bar Graph Display

Bar Graph Display with Limits

Visual indicators when readings are within or outside set limits.

Run Chart Display

Time and Date Settings

Multiple Calibration Methods Explained

Calibration Method Details

Pre-defined Calibration Methods

User-Programmable Calibration Memories

Outside Calibration Warning

Calibration Lock Feature

PIN Code for Calibration Lock

Setting and managing a PIN for calibration lock.

Gauge Memory Capacity

Setting Measurement Limits

Gauge Welcome Screen Customization

7 Measurement Modes

Standard (Immediate) Mode

Basic mode for taking individual readings.

Scan Mode

For sliding probe over surfaces for average/min/max readings.

Scan Mode with Hold

Allows lifting probe briefly without restarting scan.

Auto Repeat Mode

Takes readings automatically at a high rate.

NAVSEA Mode

Specific mode for NAVSEA standard compliance.

8 Batching

Creating a New Batch

Step-by-step process to start a new data batch.

Alpha-Numeric Naming of Batches

How to rename batches for easier identification.

Opening an Existing Batch

Copying an Existing Batch

Clearing an Existing Batch

Reviewing an Existing Batch

Batch Readings Graph

Deleting an Existing Batch

Exiting Batching Mode

Batch Types

Normal Batch Type

Saves each individual reading.

Counted Average Batch Type

Saves the average of a set number of readings.

Fixed Batch Size Setting

9 Downloading Data Using ElcoMaster

Installing ElcoMaster Software

Step-by-step guide to installing the data management software.

The ElcoMaster Software

Software Menu and Tabs Overview

Navigating the ElcoMaster interface and its main sections.

Software Update Function

How to update ElcoMaster software and gauge firmware.

Connecting Gauge to ElcoMaster

Downloading Data from Elcometer 456

Selecting Download Destination

Choosing the project and folder for downloaded data.

Selecting Download Options

Choosing file formats and batch handling for export.

Viewing Data in ElcoMaster

View Action Tab Functions

Data Tree Navigation

Organizing data into projects, folders, and batches.

File Management Operations

Performing actions like create, copy, paste, delete, rename, move.

Data Combining and Splitting

Merging or dividing batch data.

Data Archiving and Restoration

Storing and retrieving historical inspection data.

Report Generation and Export

Creating and exporting reports in various formats.

Template Tabs & Graph Window

Measurement Data Window

Details Tab

Displays gauge and batch specific information.

Statistics Tab

Shows statistical calculations for measurements.

Measurements Tab

Lists individual readings with options for modification.

Limits Tab

Setting and viewing measurement limits.

Notes Tab

Allows adding textual comments to batches.

Labels Tab

Assigning descriptive labels to projects and batches.

Photos Tab

Attaching images to specific measurements.

Live Gauge Readings

Design Collect Function

10 ElcoMaster Mobile Apps

Connecting via Bluetooth to a Mobile Device

11 Cloud Computing with ElcoMaster

12 Getting the Most Out of ElcoMaster

Gauge to PC to Excel Transfer

Transferring data directly to Microsoft Excel.

Gauge to PC Data Transfer to ElcoMaster

Importing data into ElcoMaster for analysis.

Mobile App for Site to Office Transfer

Using mobile apps for immediate data transfer.

Cloud Upload for Real-Time Analysis

Uploading data to cloud for remote access.

Linking Multiple Sites or Production Lines

Combining data from different sources for comparison.

Real-time Collaboration for Multi-site Projects

Facilitating teamwork across distributed project locations.

Real-time Communication Features

Using messaging for project-related discussions.

Data Control and Security

User control over data storage and access.

13 Calibrating the Elcometer 456

Calibrating Model E on Rough Surfaces

Specific calibration steps for Model E on rough substrates.

Calibrating Model E on Smooth Surfaces

Specific calibration steps for Model E on smooth substrates.

Calibrating Model E using Factory Calibration

Restoring factory calibration settings for Model E.

Calibrating BST Models (B, S, T)

Calibration procedures for Model B, S, and T gauges.

Testing and Validating Calibrations

Calibration Lock Feature

PIN Code for Calibration Lock

Setting and managing a PIN for calibration lock.

14 Changing the Welcome Screen

15 Gauge Firmware Updates

Error Codes

17 Gauge Menu Structures

Elcometer 456 Model T Menu Structure

Visual representation of the Model T's menu navigation.

Elcometer 456 Model S Menu Structure

Visual representation of the Model S's menu navigation.

Elcometer 456 Model B Menu Structure

Visual representation of the Model B's menu navigation.

Elcometer 456 Model E Menu Structure

Visual representation of the Model E's menu navigation.

18 About IMO PSPC

19 Gauge Technical Specifications

20 Probe Technical Specifications

21 Gauge & Probe Accessories

Calibration Accessories

22 Additional Reference Information

Relevant Standards

List of national and international standards the gauge complies with.

Certification and Warranty

Details on test certificates, calibration, and product warranty.

23 Legal Notices & Regulatory Information

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