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FDU48-210
Emotron FDU48-210 User Manual
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V
ariable speed drive FDU 2.0
INSTR
UCTION MANUAL - ENGLISH
Software version 4.0x
Document number
: 01-3694-01
Edition: r2
Date of release: 01-04-2007
© Copyright Emotron AB 2005 - 2007
Emotron retains the right to change sp
ecifications and illustrations in the
text, without prior notification. The contents of this document may not
be copied without the explicit permission of Emotron AB.
1
3
Table of Contents
Default Chapter
6
Table of Contents
6
1 Introduction
8
Delivery and Unpacking
8
Using of the Instruction Manual
8
Type Number
8
Standards
9
Product Standard for EMC
9
Dismantling and Scrapping
10
Disposal of Old Electrical and Electronic Equipment
10
Glossary
11
Abbreviations and Symbols
11
Definitions
11
2 Mounting
12
Lifting Instructions
12
Stand-Alone Units
13
Cooling
13
Mounting Schemes
14
Cabinet Mounting
16
Cooling
16
Mounting Schemes
16
3 Installation
20
Before Installation
20
Cable Connections
20
Motor Cables
20
Mains Cables
22
Cable Specifications
22
Stripping Lengths
22
Dimension of Cables and Fuses
23
Tightening Torque for Mains and Motor Cables
23
Connect Motor and Mains Cables
23
Thermal Protection on the Motor
24
Motors in Parallel
24
4 Control Connections
26
Control Board
26
Terminal Connections
27
Connection Example
28
Inputs Configuration with the Switches
29
Connecting the Control Signals
29
Cables
29
Types of Control Signals
30
Screening
30
Single-Ended or Double-Ended Connection
30
Current Signals ((0)4-20 Ma)
31
Twisted Cables
31
Connecting Options
31
5 Getting Started
32
Connect the Mains and Motor Cables
32
Mains Cables
32
Motor Cables
32
Connect Control Cables
32
Using the Function Keys
33
Remote Control
33
Switch on the Mains
33
Set the Motor Data
33
Run the VSD
33
Local Control
34
Switch on the Mains
34
Select Manual Control
34
Set the Motor Data
34
Enter a Reference Value
34
Run the VSD
34
6 Applications
36
Application Overview
36
Pumps
36
Fans
36
Compressors
37
Blowers
37
7 Main Features
38
Parameter Sets
38
One Motor and One Parameter Set
39
One Motor and Two Parameter Sets
39
Two Motors and Two Parameter Sets
39
Autoreset at Trip
39
Reference Priority
39
Preset References
40
Remote Control Functions
40
Performing an Identification Run
42
Using the Control Panel Memory
43
Load Monitor and Process Protection [400]
43
Load Monitor [410]
43
Pump Function
45
Introduction
45
Fixed MASTER
46
Alternating MASTER
46
Feedback 'Status' Input
46
Fail Safe Operation
47
PID Control
48
Wiring Alternating Master
49
Checklist and Tips
50
Functional Examples of Start/Stop Transitions
51
8 EMC and Machine Directive
54
EMC Standards
54
Stop Categories and Emergency Stop
54
9 Operation Via the Control Panel
56
General
56
The Control Panel
56
The Display
56
Indications on the Display
57
LED Indicators
57
Control Keys
57
The Toggle and Loc/Rem Key
57
Function Keys
58
The Menu Structure
59
The Main Menu
59
Programming During Operation
59
Editing Values in a Menu
59
Programming Example
60
10 Serial Communication
62
Parameter Sets
62
Motor Data
62
Start and Stop Commands
63
Reference Signal
63
Description of the Eint Formats
63
11 Functional Description
66
Resolution of Settings
66
Preferred View [100]
66
1St Line [110]
66
2Nd Line [120]
66
Main Setup [200]
67
Operation [210]
67
Remote Signal Level/Edge [21A]
69
Motor Data [220]
70
Motor Protection [230]
74
Parameter Set Handling [240]
76
Trip Autoreset/Trip Conditions [250]
78
Serial Communication [260]
84
Process and Application Parameters [300]
86
Set/View Reference Value [310]
86
Process Settings [320]
86
Start/Stop Settings [330]
90
Mechanical Brake Control
93
Speed [340]
95
Torques [350]
97
Preset References [360]
99
PID Process Control [380]
100
Pump/Fan Control [390]
103
Load Monitor and Process Protection [400]
109
Load Monitor [410]
109
Process Protection [420]
114
I/Os and Virtual Connections [500]
115
Analogue Inputs [510]
115
Digital Inputs [520]
121
Analogue Outputs [530]
122
Digital Outputs [540]
126
Relays [550]
127
Virtual Connections [560]
128
Logical Functions and Timers [600]
129
Comparators [610]
129
Logic Output y [620]
133
Logic Output Z [630]
135
Timer1 [640]
136
Timer2 [650]
138
View Operation/Status [700]
139
Operation [710]
139
Status [720]
141
Stored Values [730]
143
View Trip Log [800]
145
Trip Message Log [810]
145
Trip Messages [820] - [890]
146
Reset Trip Log [8A0]
146
System Data [900]
146
VSD Data [920]
146
12 Troubleshooting, Diagnoses and Maintenance
148
Trips, Warnings and Limits
148
Trip Conditions, Causes and Remedial Action
149
Technically Qualified Personnel
149
Opening the Variable Speed Drive
149
Precautions to Take with a Connected Motor
149
Autoreset Trip
149
Maintenance
152
13 Options
154
Protection Class IP54
154
Options for the Control Panel
155
Emosoftcom
155
Brake Chopper
155
I/O Board
156
Output Coils
156
Serial Communication and Fieldbus
156
Standby Supply Option
156
Safe Stop Option
156
Crane Option Board
158
Encoder
158
Ptc/Pt100
158
14 Technical Data
160
Electrical Specifications Related to Model
160
General Electrical Specifications
162
Operation at Higher Temperatures
163
Operation at Higher Switching Frequency
163
Dimensions and Weights
164
Environmental Conditions
164
Fuses, Cable Cross-Sections and Glands
165
Control Signals
166
15 Menu List
168
Index
174
5
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Emotron FDU48-210 Specifications
General
Brand
Emotron
Model
FDU48-210
Category
Servo Drives
Language
English
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