GE Series 90-30 PLC

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2-10 Series 90-30 PLC Installation and Hardware Manual – August 2002 GFK-0356Q

2

0.160 (4.06) dia. x 4

0.842 (21.4)

0.346 (8.8)

Inside

1.630 (41.4)

16.850 (428)

18.122 (460.3)

3.540 (90)

4.000 (101.6)

0.280 (7.1)

1.368 (34.7)

0.439 (11.2)

DIMENSIONS IN INCHES (MILLIMETERS IN PARENTHESES)

Figure 2-9. IC693ACC313 Recessed Mount Adapter Bracket

Table of Contents

Series 90-30 PLC Installation and Hardware Manual1
Table of Contents7
Chapter 1. Overview of the Series 90-30 PLC30
- The Basic Parts of a Series 90-30 PLC30
- Assembling a Basic Series 90-30 PLC System31
- What else would be needed to make this basic system functional?35
- What if the application requires more than five modules?35
- What if the application requires more than ten modules?36
- What is the Difference Between Expansion and Remote baseplates?37
- What if I need to cover more than 700 feet (213 meters)?38
Chapter 2. Installation39
- Receiving your Products - Visual Inspection39
- Pre-installation Check39
- Warranty Claims39
- Working with Series 90-30 Modules40
- Baseplate Mounting46
- Mounting a Baseplate to a Panel46
- Mounting a Baseplate to a 19" Rack46
- Grounding Procedures49
- General Wiring Guidelines55
- AC Power Source Connections61
  - AC Input Wiring to AC/DC Power Supplies61
  - Power Supply Overvoltage Protection Devices62
- Special Installation Instructions for Floating Neutral (IT) Systems63
  - Definition of Floating Neutral Systems63
  - Use These Special Installation Instructions for Floating Neutral Systems64
- DC Power Source Connections65
  - DC Input Wiring to AC/DC and DC-Only Power Supplies65
  - +24 VDC Output (All Supplies)65
- Basic Installation Procedure66
Chapter 3. Baseplates68
- Baseplate Types68
  - Common Baseplate Features68
  - Two Baseplate Sizes69
- Baseplate Terms70
- CPU Baseplates71
- Mixing Expansion and Remote Baseplates in a System78
- Termination Requirement for Expansion or Remote System79
- Powering Down Individual Expansion or Remote Baseplates79
- Series 90-30 PLC Backplane79
- Rack Number DIP Switch on Expansion and Remote Baseplates80
- Expansion and Remote Baseplates Connection Example82
- Baseplate Mounting Dimensions83
  - Embedded CPU (311, 313, and 323) Baseplate Dimensions83
  - Modular CPU, Expansion, and Remote Baseplate Dimensions85
- Load Ratings, Temperature, and Mounting Position86
- Baseplate Adapter Brackets for 19" Rack Mounting87
  - Baseplate Comparison Table89
Chapter 4. Power Supplies90
- Power Supply Categories90
- Power Supply Feature Comparison90
- AC/DC Input Power Supplies91
- DC Input Only Power Supplies96
  - IC693PWR322 Standard Power Supply, 24/48 VDC Input96
- Calculating Input Power Requirements for IC693PWR32297
- Common Series 90-30 Power Supply Features105
Chapter 5. CPUs110
- CPU Types for Series 90-30 PLCs110
- EPROM and EEPROM User Program Storage Options117
- Hardware Features of the 350–364 CPUs127
- CPU Data Sheets136
Chapter 6. Memory Backup/Battery Backup150
- Backup Battery for RAM Memory (All Supplies)150
- Battery Replacement Instructions151
- Battery Replacement/Memory Protection Factors152
- The Importance of Backing up Your Program152
- Factors Affecting Battery Life153
- Low Battery Warning Methods153
- Operating Without a Memory Backup Battery155
- RAM Memory Battery Backup Connection Path157
- Super Capacitor Memory Backup157
  - Maintaining RAM Memory During Storage or Shipment of a CPU158
- External Battery Module (IC693ACC302)159
- Batteries in Power Supplies on Expansion or Remote Racks160
Chapter 7. Input/Output Modules161
- Basic I/O Module Types161
- Discrete I/O Modules162
- Analog Module Features168
  - Wiring Methods for Analog Modules169
    - Analog Input Module Wiring Methods169
    - Analog Output Module Wiring170
- I/O Module Power Supply Current Draw170
- I/O Module Wire Routing171
- Grouping Modules to Keep Wires Segregated171
- IC693DVM300 Digital Valve Driver Module172
Chapter 8. Option Modules177
- Third-Party Option Modules and the Accompany Program177
- Option Modules Discussed in this Chapter177
- IC693CMM301 Genius Communications Module (GCM)178
  - Status LEDs179
  - GCM Documentation179
- IC693CMM302 Enhanced Genius Communications Module (GCM+)180
  - Status LEDs181
  - GCM+ Documentation181
- IC693BEM331 Genius Bus Controller (GBC)182
  - Number of Genius Bus Controllers183
  - Status LEDs183
  - Compatibility183
  - Diagnostics184
  - Datagrams185
  - Global Data185
- IC693BEM340 FIP Bus Controller (FBC) Module186
  - Status LEDs187
  - Serial Port187
  - FIP Bus Connectors187
- IC693BEM330 FIP Remote I/O Scanner Module188
  - Features of the Remote I/O Scanner188
  - FIP Bus Interface189
  - Module Description189
  - Connectors190
  - LEDs190
  - FIP Remote I/O Scanner Documentation:190
- IC693APU301/302 Motion Mate Axis Positioning Module (APM)191
  - APM Cables192
  - Motion Mate APM Module Documentation192
- IC693DSM302 Motion Mate Digital Servo Module (DSM302)193
  - Features.194
  - IC693DSM302 Documentation194
- IC693DSM314 Motion Mate Digital Servo Module (DSM314)196
  - 197
    - Features197
    - IC693DSM314 Documentation198
- IC693APU300 High Speed Counter (HSC) Module199
- IC693BEM320 I/O LINK Interface (Slave) Module200
- IC693BEM321 I/O LINK Master Module201
  - 202
    - Compatibility202
- IC693APU305 I/O Processor Module203
  - 204
    - Module Features204
- IC693CMM321 Ethernet Interface Module205
- IC693PCM300/301/311 Programmable Coprocessor Module (PCM)207
- IC693CMM311 Communications Coprocessor Module (CMM)210
- IC693ADC311 Alphanumeric Display Coprocessor (ADC)211
- IC693TCM302/303 Temperature Control Modules (TCM)213
  - 213
- IC693PTM100/101 Power Transducer (PTM)216
  - Difference Between PTM100 and PTM101216
  - Capabilities216
  - Operating Modes216
  - Automatic Data Transfers Between PTMPM and PLC217
  - Compatibility217
  - Dimensions218
  - PTMPM Indicator LEDs218
  - General Mounting Information218
  - Baseplate Type and Allowable Number of PTMPM Modules219
  - Power Supply Requirement219
  - Memory Requirement219
  - Configuration219
  - Ordering Information219
    - Documentation219
Chapter 9. State Logic Products220
- State Logic Overview220
- State Logic Products220
  - Baseplates and Power Supply, I/O, and Option Modules220
- AD693CMM301 State Logic Serial Communications Module (SCM)221
- IC693SLP300 State Logic Processor Module223
- State Logic CPUs227
  - Features of State Logic CPUs227
  - Model CSE311, CSE313 and CSE323 Embedded CPU Baseplates228
- Model CSE331 and CSE340 Modular CPUs229
- State Logic CPU Data Sheets232
Chapter 10. Cables238
- Cable Data Sheets244
- IC647CBL704Workstation Interface to Series 90 CPU (SNP Port) Cable245
  - Function of cable245
- IC690CBL701PCM, ADC, CMM to Workmaster (PC-XT) Cable249
- IC690CBL702PC-AT to PCM, ADC, CMM Cable251
- IC690CBL705Workmaster II (PS/2) to PCM, ADC, CMM Cable253
- IC690CBL714A Multidrop Cable255
- IC693CBL300/301/302/312/313/314I/O Bus Expansion Cables259
- IC693CBL303Hand-Hand Programmer and Converter (IC690ACC900) Cable270
- IC693CBL304/305Port Expansion (WYE) Cables for PCM, ADC, and CMM272
  - Function of cable272
  - Cable Specifications272
- IC693CBL306/307 Extension Cables (50-Pin) for 32 Point Modules275
  - Function of cable275
  - Cable Specifications275
- IC693CBL308/309I/O Cables (50-Pin) for 32 Point Modules277
  - Specifications277
- IC693CBL310I/O Interface Cable (24-Pin) for 32 Point Modules279
  - Function of cable279
  - Replacement/Obsolescence Information280
    - Connector Depth for Cable IC693CBL310280
- IC693CBL311/317/319/320I/O Interface Cables for Power Mate APM Modules282
- IC693CBL315I/O Interface Cable (24-Pin) for 32 Point Modules286
- IC693CBL316Serial Cable, 9-Pin D-Shell to RJ-11 Connector290
  - Description290
  - Typical Applications290
- IC693CBL321/322/323I/O Faceplate Connector to Terminal Block Connector, 24-Pin291
  - Function of cable291
  - Cable Specifications291
    - Connector Depth292
- IC693CBL327/328 I/O Interface Cables with Right Angle 24-Pin Connector294
- IC693CBL329/330/331/332/333/334 Cables24-Pin I/O Faceplate Connector to Terminal Block Connector299
  - Description299
    - Connector Depth300
  - Applications301
- IC693CBL340/341 PTM Interface Cables302
  - Documentation304
Chapter 11. Programmer Hardware Products305
- Products Discussed in this Chapter305
- IC640WMI310/320 Work Station Interface Boards306
  - Replacing Workmaster Computers307
- IC690ACC900 RS-422/RS-485 to RS-232 Converter307
- IC690ACC901 Miniconverter Kit308
- IC693PRG300 Hand-Held Programmer (HHP)309
  - HHP Features310
- IC693PIF301/400 Personal Computer Interface (PCIF) Cards311
  - IC655CCM590 Isolated Repeater/Converter312
  - IC690ACC903 Port Isolator312
Chapter 12. System Design313
- Introduction313
- Reducing PLC Module Count by Using Other GE Fanuc Products319
- Designing For Safety320
- Number of Modules Per Series 90-30 PLC System323
- Calculating Power Supply Loading324
  - Load Requirements for Hardware Components324
    - Power Supply Loading Calculation Examples326
- Scan (Sweep) Time Calculation327
  - Major Design Factors Affecting Scan Time328
  - Where to Find Scan Time Information328
- Calculating PLC Heat Dissipation329
- System Layout Guidelines329
- Series 90-30 PLC Layout Example332
- PLC Mounting Position333
  - Recommended Upright Mounting Orientation333
  - Derated Horizontal Mounting Orientation333
Chapter 13. Maintenance and Troubleshooting334
- Troubleshooting Features of Series 90-30 Hardware334
  - Indicator Lights (LEDs) and Terminal Board334
- Module LED Indicators335
- Troubleshooting Features of Programming Software336
- Replacing Modules338
  - Series 90-30 Product Repair338
  - Module Fuse List339
- Spare/Replacement Parts340
- Preventive Maintenance Suggestions341
- Getting Additional Help and Information342
Appendix A. Serial Ports and Cables343
- RS-422 Interface343
  - Cable and Connector Specifications344
  - Series 90 PLC Serial Port345
- Workmaster Serial Port346
- RS-232/RS-485 Converter349
  - IC690ACC901 Miniconverter Kit349
  - IC690ACC900 Obsolete Converter349
- Serial Cable Diagrams350
Appendix B. IC690ACC900 Converter356
- Features356
- Functions356
- Location in System357
- Installation357
- Cable Description358
  - RS-232 Interface Pin Assignments359
  - RS-422/RS-485 Interface Pin Assignments360
- Logic Diagram361
- Jumper Configuration362
  - Example of Cable Configurations364
Appendix C. IC655CCM690 Isolated Repeater/Converter365
- Description of the Isolated Repeater/Converter365
- Logic Diagram of the Isolated Repeater/Converter367
- Pin Assignments for the Isolated Repeater/Converter368
- System Configurations369
- Cable Diagrams372
Appendix D. IC690ACC901 Miniconverter Kit375
- Description of Miniconverter375
- Pin Assignments376
  - Pin Assignments, RS-232 Port376
  - Pin Assignments, RS-422 Port376
- System Configurations377
  - Cable Diagrams (Point-To-Point)377
Appendix E. IC690ACC903 Port Isolator379
- Connectors380
- Logic Diagram381
- Installation382
- Specifications385
Appendix F. Calculating Series 90-30 Heat Dissipation386
- Overview386
- Information Required386
- Procedure387
- Other Information Related to Enclosure Sizing391
Appendix G. Catalog Number to Publication Cross-Reference392
- General System Information393
- Analog I/O Modules393
Appendix H. Terminal Block Quick Connect Components402
- Terminal Block Quick Connect Components for 16-Point Modules403
- Terminal Block Quick Connect Components for 32-Point Modules412
Appendix I. SNP Multidrop415
- SNP Multidrop Overview415
  - Multidrop Cables416
  - Limitations416
- Cable and Connector Specifications416
- MultiDrop Cable Wiring Diagram417
- SNP Multidrop Examples418
- Configuring and Connecting a Programmer to a Multidrop Network419
  - Assigning a PLC SNP ID to a PLC with Logicmaster420
  - Connecting your Logicmaster Programmer to a PLC on a Multidrop System420
- SNP Multidrop Troubleshooting421
Appendix J. Ethernet Transceivers422
- IC649AEA102 Ethernet 10BASE-T Transceiver422
  - Power Requirement422
  - LED Indicator Lights422
- IC649AEA103 Ethernet 10BASE2 Transceiver423
  - Power Requirement423
  - LED Indicator Light423
Appendix K. Tables and Formulas424
- AWG to Metric Wire Size Conversion425
- Tables and Formulas424
Appendix L. 44A420084-001 EMI Line Filter430
- 44A720084-001 Optional EMI Line Filter430
- 44A720084-001 Line Filter Mounting Dimensions432
Index433

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