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gefran AFE200 Series User Manual

gefran AFE200 Series
178 pages
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...... Instruction Manual
SIEIDrive
Active Front End Regenerative
Power Supply Unit
AFE200
AFE200-...-6

Table of Contents

Questions and Answers:

gefran AFE200 Series Specifications

General IconGeneral
Brandgefran
ModelAFE200 Series
CategoryPower Supply
LanguageEnglish

Summary

1 - Safety Precautions

Qualified personnel

Defines the necessary qualifications for personnel working with the equipment.

1 - Safety Precautions

1.3 General warnings

General warnings about dangerous voltages, mechanical parts, and potential hazards.

1 - Safety Precautions

Electrical Shock

Details on capacitor charging and safe waiting times before working on terminals.

2 - Introduction to the product

AFE200 is the series of AC/DC Active Front End (AFE) regenerative power supply units

Overview of the AFE200 series and its advantages in automation systems.

2 - Introduction to the product

2.1 Drive type designation

Explanation of the product code structure and nameplate details.

2.1.1 Parallel inverters

Information and ordering codes for parallel inverter configurations.

4 - Mechanical installation

4.1 Inclination and mounting clearance

Requirements for mounting angle and maintaining adequate air flow.

4.2 Fastening positions

Diagrams showing dimensions and fastening points for wall mounting.

5 - Wiring Procedure

Warning!

General safety warnings applicable to wiring procedures.

The drive must always be grounded.

Emphasizes the critical importance of proper grounding for safety.

5 - Wiring Procedure

Functioning of the Drive without a ground connection is not permitted.

Prohibition of operating the drive without a connected ground wire.

5.1 Power section

Details and instructions for wiring the power section.

5.1.3 Block diagram power section

Block diagrams illustrating the power section connections for different models.

5.1.4 Power line connection

Wiring diagrams for AC power line connections for various drive sizes.

5.1.5 DC output connection

Diagrams showing the DC output connections to the DC bus.

5.2 Regulation section

Information and procedures for the regulation section wiring.

5.2.4 Switches, jumpers and LED

Explanation of switch, jumper, and LED settings on the regulation card.

5.3 Serial interface (XS connector)

Details on the RS485 serial interface port (XS connector).

5.3.2 Drive / RS485 port point-to-point connection (with insulation)

Connection with galvanic isolation using the OPT-RS485-ADV card.

5.4 Typical connection diagrams

Schematic diagrams for typical drive connections.

The electrical commissioning should only be carried out by qualified personnel...

Responsibilities for electrical commissioning, grounding, and power supply.

5.1.1 Cable Cross Section

Tables specifying cable cross-sections and tightening torques.

5.2.3 Regulation section connection

Instructions for connecting and shielding the regulation section.

5.3.1 Drive / RS 485 Port (not insulated) point-to-point connection

Instructions for point-to-point RS485 connection without galvanic insulation.

5.3.3 RS 485 multi-drop connection

Guidelines for setting up multi-drop RS485 connections.

6 - Use of the keypad

6.1 Description

Overview of the LCD display and membrane keyboard.

6.2 Navigation

Guide to navigating the drive's menu structure.

6.6 Alarms

How the alarms page is displayed and how alarms are identified.

6.8 Saving and recovery of new parameter settings

Functions for saving and recovering parameter settings on the keypad.

Membrane keyboard

Explanation of AFE200 control programming navigation keys.

6.2.2 Display of a parameter

How parameters are displayed, including their components.

6.6.1 Alarm reset

Procedures for resetting alarms from the keypad.

6.8.2 Saving of parameters on the keypad

Procedure to transfer parameters from the drive to the keypad memory.

6 - Use of the keypad

6.3 Parameter modification

Steps for modifying numeric and binary parameters.

6.4 How to save parameters

Procedure for saving parameter settings to maintain them after power-off.

6 - Use of the keypad

6.8.3 Load parameters from keypad

Procedure to transfer parameters from the keypad memory to the drive.

7 - Commissioning via keypad

Always connect the Drive to the protective ground (PE)...

Grounding requirements and precautions for safe installation.

7.1 Startup Wizard

Guided procedure for quick start-up of the drive.

Step 1 - Connections

Instructions for connecting power supply and enabling contacts.

7.2 Programming

Explanation of drive programming methods.

The following terminals can carry dangerous voltages...

Identification of terminals carrying dangerous voltages even when drive is inoperative.

Introduction

Explanation of the startup wizard's purpose and steps.

Step 2 - Setting of the capacitor value

Procedure for setting the DC link capacitor value.

This equipment must not be used as an ‘emergency stop mechanism’

Prohibition of using the equipment as an emergency stop mechanism.

Step 3 - Setting of the choke value

Procedure for setting the line choke value.

7.2.2 Programming of “function block” analog and digital input signals

How to program function blocks for analog and digital input signals.

Step 4 - Setting of the DC-link parameter

Procedure for setting DC link voltage and ramp times.

7.2.3 Variable interconnections mode

How to assign control signals to function block inputs.

7 - Commissioning via keypad

AFE200 operate at high voltages.

Warning regarding the high operating voltages of the AFE200.

7 - Commissioning via keypad

Do not operate the Drive without the ground wire connected.

Mandatory requirement to connect the ground wire before operation.

Step 5 - Saving parameters (Save parameters)

Procedure for saving new parameter settings after power-off.

8 - Description of parameters and functions (Expert list)

1 - MONITOR

Displays measured values and drive operating parameters.

2 - DRIVE INFO

DRIVE INFO parameters

Lists parameters for drive size, family, region, firmware, etc.

4 - CONFIG DRIVE

4.1 Save parameters

Command to save current parameter values to permanent memory.

4.9 Mains frequency

Setting the available mains frequency in Hz.

4.13 Password

Setting a password to protect parameters from unauthorized tampering.

4.10 Switching frequency

Setting the switching frequency value in kHz.

4.8 Mains voltage

Setting the available mains voltage value.

5 - REFERENCE

5.1 Dig DC voltage ref

Setting the digital reference for the DC-link voltage ramp.

5.3 Acceleration time DC

Setting the acceleration ramp time for the DC bus voltage.

5.4 Deceleration time DC

Setting the deceleration ramp time for the DC bus voltage.

6 - COMMANDS

It is possible to work in Local or Remote mode.

Explains Local/Remote modes and command sources.

6.1 Commands remote sel

Defines source for Enable/Start commands in Remote mode.

6.5 Dig local/remote

Setting the operating mode to Local or Remote.

6.2 Commands local sel

Defines source for Enable/Start commands in Local mode.

6.6 Local/remote src

Selecting the source signal for switching between Remote and Local modes.

8 - DIGITAL OUTPUTS

DIGITAL OUTPUTS

Illustrates the logic and functions of digital outputs.

9 - ANALOG INPUTS

9.14 An inp 1 sign src

Selects the signal source for motor rotation direction.

10 - ANALOG OUTPUTS

11 - REGULATOR PARAM

12 - ACTIVE CURR CONFIG

13 - FUNCTIONS

14 - COMMUNICATION

15 - ALARM CONFIG

16 - ALARM LOG

18 - APPLICATION

8.2 Selection Lists

9 - Troubleshooting

9.1 Alarms

Table of alarm codes, messages, and their corresponding solutions.

9 - Troubleshooting

10 - Specification

11 - Options

Appendix 1 - Design

Appendix 2 - Parallel connection (400 ... 1000kW sizes)

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