MALFUNCTION INSPECTION CU800 Service Manual
141
5.3.3 Replacing Front Brake Pads
NOTE
It is not necessary to disassemble the brake
caliper and brake hose to replace the brake
pads.
1.Check:
• brake pad ①
Damage/wear Replace
2.Measure:
• brake pad thickness ⓐ
Out of specification Replace the brake
pads as a set.
Brake pad wear limit
1.5 mm (0.06 in)
3. Install:
• brake pads
• brake pad spring
NOTE
Always install new brake pads and brake pad
spring as a set.
a. Connect a suitable hose ① tightly to the brake
caliper bleed nozzle ②. Put the other end of this
hose into an open container.
b. Loosen the brake caliper bleed screw and,
using a finger, push the caliper piston into the
brake caliper.
c. Tighten the brake caliper bleed screw.
Brake caliper bleed screw
6 Nm (0.6 m · kg, 4.3
ft · lb)
d. Install the retaining bolts and brake caliper.
Brake pad holding bolt
18Nm (1.8 m · kg, 13 ft · lb)
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