Maintenance
199
96-8000 rev R June 2007
1000 PSI TSC MAINTENANCE
Before doing any maintenance to the 1000psi system, disconnect the power source; unplug it from the
power supply.
Check the oil level on a daily basis. If the oil is low, add oil through the fill cap on the reservoir. Fill the reservoir
about 25% full with 10-30W oil.
AIR/LUBRICATION S YSTEM
All machine lubrication is supplied by the external lubrication system. Current lube level is visible in the reservoir;
Add oil as necessary to maintain proper oil level. Warning! Do not add lube above the “high” line marked on the
reservoir. Do not allow the lube level to go below the “low” line marked on the reservoir as machine damage could
result.
Oil Fill
(To High Mark)
Oil Reservoir
Oil Pump
Pressure
Gauge
Air Filter/Regulator
Hose Barb
(Shop Air)
Air Nozzle Air Line
MAX
MIN
Oil Filter
Spindle Air/Oil
Pressure Gauge
Rear View
External Lubrication System
Lube Oil Filter
The way lube oil filter element is a 25-micron porous metal filter (94-3059). It is recommended that the filter should
be replaced annually or every 2000 hours of machine operation. The filter element is housed in the filter body, which
is located in the oil pump reservoir (internal filters).
To change the filter element follow these steps:
1. Remove the screws that hold the oil reservoir to the pump body, carefully lower the reservoir and set aside.
2. Use a strap wrench, pipe wrench or adjustable pliers to unscrew the end cap (see the figure). Caution: Use a
screwdriver or similar tool to stop the filter from turning while the end cap is removed.
3. Remove the oil filter element from the filter body once the end cap is removed.
4. Clean the inside of the filter housing and the filter end cap as required.
5. Install the new oil filter element (p/n 94-3059), O-ring and the end cap. Use the same tools that were used to
remove the filter end cap, to tighten it - Do Not Over Tighten.
6. Replace the oil reservoir; ensure the gasket seats properly between the reservoir and the top flange.
O-Ring
Un-screw
end cap
Filter Element
(P/N 94-3059)
Oil Filter
Screwdriver