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HALE SmartFOAM User Manual

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SmartFOAM
Electronic Foam Proportioning Systems
Models:
Class A only 1.7AHP, 2.1A
Class A/B 3.3, 5.0, 6.5
Description, Installation, and
Operation Manual
FSG-MNL-00158
HALE PRODUCTS, INC / CLASS 1
607 NW 27th Avenue
Ocala, FL 34475
U.S.A.
Telephone: (800) 533.3569
FAX: 800-533-3569
GODIVA LTD.
Charles Street
Warwick, England CV34 5LR
Telephone: 44-1-926-623600
COPYRIGHT © 2015 THRU 2020 BY HALE PRODUCTS, INC. ALL RIGHTS RESERVED

Table of Contents

Questions and Answers:

HALE SmartFOAM Specifications

General IconGeneral
BrandHALE
ModelSmartFOAM
CategoryFoam machine
LanguageEnglish

Summary

Safety

Guidelines

General instructions to follow before beginning installation or operation.

System Overview

System Diagram

Controller and Base Pump

Flow Sensor Options

Installation

Foam Pump and Motor Assembly

Guidelines for mounting the foam pump and motor assembly.

Foam Concentrate Strainer

Instructions for mounting the foam concentrate strainer.

Foam Concentrate Suction Hose

Requirements for foam concentrate suction hoses.

Foam Concentrate Discharge Hose

Check Valves

Installation requirements for check valves to prevent contamination.

Flushing Water Hose

Electrical Requirements

Primary power wire and ground strap requirements for the system.

Foam Pump Mounting

Plumbing Installation

Water and Foam Solution Plumbing

Best practices for installing water and foam solution piping.

Flow Sensor

Foam Pump Flush System

Foam Concentrate Plumbing

Check Valve / Injector Fitting

Electrical Connections

Controller Unit

Controller Unit Power and Ground Connections

How to connect power and ground to the controller unit.

Motor Ground / Primary Power

Primary Power Supply Connection

Ensuring adequate switched electrical power supply to the motor controller.

Foam Tank Low Level Sensor Installation

Side Mount Installation

Instructions for installing a side mount low tank level sensor.

Foam Tank Low Level Sensor Wiring

Start-Up Checklist

System Installer Start-Up

Initial System Power Check

Verifying the controller display during initial system power-up.

Initial System Check

Checking low tank sensor, foam pump, and flow sensor operation.

Installation and Delivery Checklist

User Calibration

Water Flow Calibration

Steps to calibrate the water flow sensor for accurate readings.

Foam Flow Calibration

Calibrating the foam pump feedback to verify actual foam concentrate values.

Operation

Simulated Flow Operation

Dual Tank System Selection

Dual Foam Pump Systems

Flushing the SmartFOAM System

Maintenance

Troubleshooting

User Diagnostics

Using diagnostic LEDs and initial checks to identify problems.

Problem Isolation

Steps to isolate system failures by subsystem.

Illustrated Parts Breakdown

Foam Pump Assembly – 1.7AHP and 2.1A

Foam Pump Assembly – 3.3, 5.0, and 6.5

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