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Husky Altanium Matrix5 - User Manual

Husky Altanium Matrix5
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Altanium Matrix5
User Guide
Original Instructions

Table of Contents

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Husky Altanium Matrix5 Specifications

General IconGeneral
BrandHusky
ModelAltanium Matrix5
CategoryController
LanguageEnglish

Summary

General Information

Telephone Support Numbers

Provides contact numbers for Husky technical support across different regions.

Husky Regional Service and Sales Offices

Information on locating the nearest Husky service and sales offices.

Chapter 1 Introduction

1.1 General Safety

Essential safety precautions for operating and maintaining the Altanium system.

1.4 Input Wiring (Conventional)

Details the standard wiring conventions for input connections.

1.5 Environmental Operating Specifications

Specifies the operating environment conditions for the Altanium interface.

1.8 Controller Lifting Instructions

Provides steps and guidelines for safely lifting and moving the controller.

Chapter 2 Hot Runner Temperature Control

2.1 Types of Temperature Control

Explains the two primary types of temperature control used by the Altanium.

2.2 Configuring Zones

Details how to configure zones for energy input requirements.

2.3 Determine the Heater Size

Guides on calculating the appropriate heater size for the mold.

2.4 Thermocouple Types and Color Codes

Reference for thermocouple types and their corresponding color codes.

Chapter 3 Connect the System to the Mold

3.1 Before Startup

Pre-operation checks and preparations before energizing the system.

3.2 Connect to the Power Source

Instructions for safely connecting the system to the power source.

3.3 Startup Procedure Checklist

A step-by-step checklist for energizing and starting the controller.

Chapter 4 Altanium Operator Interface

4.1 General Layout

Overview of the operator interface's physical and logical structure.

4.1.3 Altanium Buttons

Explanation of the various buttons on the Altanium interface.

4.1.5 System Modes

Descriptions of the different system operating modes.

4.2 Select a Language

Instructions for changing the user interface language.

4.3 Print to a File

Steps for printing reports and data to a file.

Chapter 5 Security and Administration

5.1 User Management and Security Screens

Covers user roles, management, and screen security settings.

5.1.1 Set User Roles

Defines how to assign user roles to control system access.

5.1.2 Set Screen Security

Details how to configure security settings for specific screens.

5.1.4 Auto Logout

Instructions for configuring automatic user logout based on inactivity.

Chapter 6 Mold Setups

6.1 Mold Setup Screen

Interface for managing mold setup files, images, documents, and reports.

6.1.1 Make a New Mold Setup Folder

Steps to create a new folder for storing mold setup files.

6.1.2 Make a New Mold Setup File

Procedure for creating a new mold setup file.

6.1.6 Load an Existing Mold Setup File

Instructions for loading a previously saved mold setup file.

6.1.10 Transfer Data to the Network

How to transfer mold setup data to a network location.

6.1.11 Transfer Data with a USB Storage Device

Guide for transferring data using a USB storage device.

Chapter 7 Making Adjustments

7.1 Zone Selection

Methods for selecting specific zones for adjustments.

7.2 Make a Zone Group

Procedure for grouping multiple zones for easier management.

7.3 Multi Group View Screen

Overview of the screen displaying all user-configured zone groups.

7.4 Graphical View Screen Overview

Explanation of the graphical representation of zone data.

7.5 Text View Screen Overview

Details the textual view for accessing zone data.

7.6 Quick Set Screen

Interface for changing zone settings and grouping.

7.6.1 Zone Setpoint Fields

Details fields for setting temperature and power for zones.

7.6.2 Zone Name

Instructions for naming zones for easier identification.

7.6.3 Temperature Setpoints

Procedure for specifying temperature setpoints for heaters.

7.6.8 Setpoint Limits

Configures ranges for temperature and power setpoints.

7.7 Active Reasoning Technology (ART)

Explanation of the ART algorithm for automatic system adjustments.

7.8 PID Control

Information on PID control parameters and oscillation causes.

Chapter 8 Mold Diagnostics

8.1 Testing the Mold

Steps to perform diagnostic tests on the mold.

8.2 Diagnostics Results

How to review the outcomes of mold diagnostic tests.

8.3 Cross-Talk Screen

Details on viewing heat transfer between mold zones.

8.4 Temperature Graphs Screen

Displays temperature traces for each zone during testing.

Chapter 9 Heat the Mold

9.1 Heater Circuit Test

Performs a test to detect heater circuit faults before full power.

9.2 Earth Leakage;Wet Heater Bake Out System

Manages earth leakage detection and wet heater bake-out procedures.

9.3 Soft Start

Details the soft start operation for even thermal expansion.

9.4 Alarms Screen

Displays system errors and active alarms.

9.8 Abort Conditions - Shutdown Errors

Lists conditions that trigger zone or system shutdowns.

Chapter 10 System Setup

10.1 System Setup Screen

Introduction to the system setup screen and its configuration settings.

10.1.1 System Setup - Main

Describes general system information and settings on the Main tab.

10.1.2 Network Screen

Configuration for network settings and connecting to shared folders.

10.1.3 System Setup - Heats Setup

Configuration options for mold temperature and monitoring settings.

10.9 Zone Alarm Control

Settings for configuring zone-specific alarm parameters.

10.11 Power Limiting

Controls the maximum output power supplied to each zone.

10.17 Standby Timer Settings

Sets standby timers for decreasing mold temperatures.

10.18 Boost Timer Settings

Configures timers for increasing mold temperatures for boost functions.

10.24 Staged Startup and Shutdown

Allows heating/cooling zones in a specified order using stages.

Chapter 11 Mold Picture View

11.1 Mold Picture View Graphic

Instructions for loading and displaying mold graphics.

11.1.1 Map a Network Drive

Steps to map a network drive for loading graphics.

11.1.2 Load a Mold Picture View Graphic

Procedure for loading mold picture view graphics.

11.2 Mold Picture View Toolbar

Explains the functions of the toolbar for viewing mold graphics.

11.3 Configure a Mold Picture View

How to add zone information panels and leader lines to mold graphics.

11.3.1 Edit Mode

Enters edit mode to customize the mold picture view.

11.3.2 Zone Information Panels

Details on creating and positioning panels to identify mold parts.

Chapter 12 Data Recording

12.1 Trend Plot Screen

Displays recorded data over time in chart format.

12.2 History Plot Screen

Provides a visual summary of recorded operation data.

12.3 Process Limits Screen

Sets specification limits for variables and triggers alarms.

12.4 Process Monitoring Setup

Configures data recording intervals and modes.

Chapter 13 System Options

13.1 Digital I;O

Configures digital inputs and outputs for system options.

13.3 Input;Output Connector Pin-Out Description

Details the pin assignments for I/O connectors.

Chapter 14 SPI Protocol Option

14.1 SPI Command Summary

Lists and explains the SPI commands supported by the Altanium controller.

14.1.2 Process Setpoint

Command for setting and reading temperature setpoints.

14.1.8 Controller Status

Reads the condition status bits of a single zone.

Chapter 15 Maintenance

15.1 Matrix5 System

Overview of the serviceable components of the Matrix5 system.

15.2 Card Layout Screen

Identifies cards and their controlled zones in the mainframe.

15.2.1 Troubleshooting with the Card Layout Screen

Using the Card Layout screen to identify alarm-related components.

15.3 Intelligent Control Cards

Describes the X-Series and H-Series intelligent control cards.

15.3.1 Replace an Intelligent Control Card (ICC2 or ICC3)

Step-by-step guide to replacing control cards.

15.3.2 Replace an Open Fuse on an Intelligent Control Card

Procedure for replacing an open fuse on a control card.

15.4 Matrix5 Operator Interface

Details the components and configurations of the operator interface.

15.4.1 Remove and Replace the Touch Monitor

Instructions for removing and replacing the touch monitor assembly.

15.4.2 Remove and Replace the MCU

Procedure for removing and replacing the Master Control Unit (MCU).

15.4.3 Remove and Replace the Operator Interface

Steps for removing and replacing the operator interface assembly.

15.4.4 Install the Remote Operator Interface

Guide for installing the operator interface remotely.

15.4.5 Install the Alternative Mounted Operator Interface

Instructions for installing the operator interface in an alternative mount.

15.4.6 Install the Dual Touch Monitor

Steps for installing a dual touch monitor setup.

15.7 Basic Troubleshooting

Lists common problems and their solutions for troubleshooting.

15.8 Failure Causes and Solutions

Identifies failure causes and provides corresponding solutions.

15.8.1 Supported Electrical Failures

Details common electrical failures and their troubleshooting steps.

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