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Klimor EVO-S - User Manual

Klimor EVO-S
178 pages
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STRONA 2 Modułowa centrala klimatyzacyjna
EVO  S, EVO  H
DTR.EVO-S,H.034.2.0 2021
KLIMOR zastrzega sobie prawo do wprowadzania zmian KLIMOR reserves the rights to introduce alteration without prior notice
KLIMOR       
DOKUMENTACJA
TECHNICZNO
-RUCHOWA
OPERATION AND
MAINTENANCE
MANUAL
PAGE 59 Modular air handling units
. 117   

-


Table of Contents

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Summary

1. GENERAL INFORMATION

2. GENERAL TECHNICAL DESCRIPTION

Provides a detailed overview of the technical aspects, parameters, and designation of the AC units.

2.1 Purpose

Explains the objective of the OMM: to familiarize users with unit construction, function, transport, and operation.

2.2 Technical parameters and designation of AC units

Details technical specifications, unit sizes, and designation methods for KLIMOR EVO AHUs.

2.2.1 Unit size

Lists the 30 standard sizes of KLIMOR EVO air handling units with their specifications.

2.2.2 Optimal parameters of heating, cooling and humidifying mediums

Specifies the recommended parameters for heating, cooling, and humidifying mediums.

2.2.3 Method of designation of KLIMOR EVO air handling units

Explains the abbreviated code system used to designate KLIMOR EVO air handling units.

2.2.4 Table of joints and air dampers

Provides dimensions for flexible joints and air dampers used in AHU connections.

2.2.5 AHU design

Describes the structural design of AHU units, including left and right-sided versions.

2.3 Technical acceptance

Outlines the quality control process and acceptance procedures for assembled units.

2.4 Design of the units

Details the assembly of units from functional modules, including skeleton, panels, and frame.

3. TRANSPORTATION, STORAGE, INSTALLATION AND START-UP OF THE UNIT

3.1 Loading and transporting of AHUs

Provides instructions and safety guidelines for loading and transporting AHUs.

3.2 Loading and transport of the rotary exchanger

Details methods for safely loading and transporting rotary heat exchangers.

3.3 Transport of recovery section CPR_WALL

Offers guidelines for transporting CPR_WALL recovery sections, including handling.

3.4 Assembly of the units

Specifies requirements for unit assembly, including room conditions and safety.

3.4.1 Unit frame

Details unit frame dimensions, material specifications, and foundation requirements.

3.4.2 Unit feet

Explains the procedure for installing and adjusting unit feet for proper placement.

3.4.3 Connecting of the blocks

Describes the process of connecting separate unit blocks using connectors and seals.

3.5 Installation and connection of the unit

Covers the final installation steps, including connecting air, power, and auxiliary systems.

3.5.1 Air system

Details how to connect AHUs to air networks using flexible stubs and ensuring grounding.

3.5.2 Power Supply Installation

Guides on installing power supply and earthing for motors and internal pumps.

3.5.3 Draining out condensate

Instructions for correctly connecting drain traps to prevent issues like air suction.

3.6 Unit start-up

Procedures for safe start-up by authorized personnel, including pre-start checks.

3.6.1 Setting of the inverters

Provides essential inverter settings for controlling unit operation via external signals.

4. FUNCTIONAL UNITS

4.1 MX Mixing and recirculation

Explains the function of MX mixing and recirculation sets in AHUs.

4.2 Air filters P, B, MP

Details different types of air filters and their classification standards.

4.2.1 Metal filter G2

Specifics on G2 metal cassette filters used for preliminary air cleaning.

4.2.2 Cassette Filter G4 and M5

Information on G4/M5 cassette filters for preliminary air treatment.

4.2.3 Minipleat filters

Details on minipleat filters, including M5 and F7/F9 types for air treatment.

4.2.4 Bag filters

Information on bag filters, including G4/M5 types for air pre-treatment.

4.3 EF electrostatic filters

Use and specifications of EF electrostatic filters for enhanced air cleaning.

4.3.1 Connecting active electrostatic filters

Guidance on powering active electrostatic filters using a DC generator.

4.3.2 Operating active electrostatic filters

Procedures for operating and maintaining active electrostatic filters, including cleaning.

4.3.3 Connections for passive-active electrostatic filters

Instructions for mounting and connecting passive-active electrostatic filters.

4.3.4 Installation of passive-active filters

Step-by-step guide for installing passive-active electrostatic filters.

4.3.5 Operation of passive-active filters

How to operate passive-active filters and interpret operational status signals.

4.4 WH Water Heaters

Description of the construction and components of WH water heaters.

4.5 EH Electric Heaters

Details on EH electric heaters, their types, and installation features.

4.6 GM gas heating module

Information on the GM gas heating module, its components, and operation.

4.7 SH Humidification

Explanation of SH humidification systems and their use of steam generators.

4.7.1 Humidifier connection

Guidelines for correctly connecting the electric steam generator to the humidifier.

4.7.2 Operation of humidifiers

Maintenance and operational advice for humidifiers and steam generators.

4.8 WC and DX Cooling

Function and types of WC and DX cooling systems for air temperature reduction.

4.8.1 Cooler and heater exchanger connections

Correct procedures for connecting cooler and heater exchangers to prevent damage.

4.8.2 Recommended heater mode design

Example diagram for connecting a water heater in a mixing system.

4.8.3 Recommended water cooler mode design

Example diagram for connecting a water cooler.

4.8.4. Recommended DX cooler mode design

Example diagram for connecting a DX cooler.

4.8.5 Operating recommendations for water exchangers

Best practices for operating water exchangers, including cleaning and maintenance.

4.8.6 Operating recommendations for exchangers for direct evaporation

Operational advice for exchangers used in direct evaporation of DX.

4.8.7 Pomp group

Information regarding pump groups available as optional equipment.

4.9 VF Fan

Purpose and operation of VF fans, including power supply and mounting.

4.9.1 Operating instructions for fan units

Safety checks and operational guidance for fan units before and during use.

4.9.2 Fan inverters

Details on fan inverters (Danfoss FC51, Eura Drives) and their settings.

4.9.3 Pressure measurement orifice

How to use pressure measurement orifices to determine airflow rates.

4.10 UVC-S lamp

Information on UVC-S lamps for germicidal irradiation within the unit.

4.10.1 UVC-S lamp connection

Electrical connection requirements for UVC-S lamps.

4.10.2 UVC-S lamp maintenance

Procedures for UVC-S lamp maintenance, including cleaning and replacement.

5. SCOPE OF DELIVERY AND COMPONENTS

6. LIST OF SPARE PARTS

Information on ordering spare parts, specifically filters, referencing unit certificates.

6.1 Spare parts for filters

Guidance on ordering pre- and secondary filters based on unit specifications.

7. OPERATION AND MAINTENANCE

after 3-month periods

Routine checks for cooling system, oil level, and glycol system tightness every 3 months.

after 6-month periods

Periodic maintenance checks covering cooling, oil, glycol systems, and rotary exchanger drive belt.

after 12-month periods

Comprehensive checks for heat exchangers, fans, and bearings, including cleaning.

Air dampers

Guidelines for maintaining air dampers to ensure proper function and prevent contamination.

Noise silencers

Procedures for checking and cleaning noise silencer sections.

8. List of most common faults

9. Design and installation recommendations

General recommendations

Essential advice for unit installation, covering dampers, valves, and drainage.

Recommendations for water heaters

Guidance on selecting and using water heaters based on parameter requirements.

Recommendations for the automation designer

Refers to separate studies for typical automation system elaborations.

Protection of water heaters against freezing

Methods to protect water heaters from damage due to freezing temperatures.

Protection of electric heaters against overheating

Strategies to prevent electric heater overheating by controlling airflow.

Basic dependencies in operation of ventilation and air-conditioning units

Key operational dependencies, including fan synchronization and air flow management.

10. EXTERNAL VERSION OF THE KLIMOR EVO AIR HANDLING UNITS

Housing

Features of outdoor unit housing, including sealing for weather resistance.

Air intake;outlet

Description of ventilation fittings for air intake/outlet in external units.

Air dampers

Details on external mounting and protection of air dampers for outdoor units.

Exchangers

Specifics on exchangers in external units, including anti-freeze protection.

Roofing

Information on the assembly of roofing elements for external units.

Control system

Specifications for outdoor control systems, including IP65 rating and thermostats.

11. ADDITIONAL RECOMMENDATIONS AND INFORMATION ON HYGIENIC VERSION UNITS (KLIMOR EVO-H)

Block lighting

Information on LED lighting integrated into hygienic version units.

Inspection portholes

Use of inspection portholes for visual checks of unit components and contamination.

Fan housing

Features of the fan housing that facilitate easy cleaning.

Filtering materials

Details on filtering materials used in hygienic units, noting health approvals.

Condensers

Notes on condenser components, specifically the plastic descraper blades.

Drain from drip trays

Information on drip tray traps and foundation requirements for proper drainage.

Cable stuffing box

Purpose of cable stuffing boxes for maintaining unit tightness and cleanliness.

Materials

Materials used in units are resistant to common disinfecting agents.

Additional construction elements in the Klimor EVO-H unit

Details on additional elements like cover channels for panel blocks.

Design and implementation guidelines related to DIN 1946-4

Guidelines for designing and implementing hygienic air installations per DIN 1946-4.

Information about cleaning techniques and disinfectant used

Comprehensive guide on cleaning and disinfection methods for ventilation systems.

12. UNITS WORK LOG

Klimor EVO-S Specifications

General IconGeneral
BrandKlimor
ModelEVO-S
CategoryAir Handlers
LanguageEnglish

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