Manitou 200 ATJ - FILTERING ELEMENTS AND BELTS

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FILTERING ELEMENTS AND BELTS

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500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR

ENGINE OIL FILTER

Part number: 749613

DRY AIR FILTER CARTRIDGE

Part number: 227959

ALTERNATOR/FAN BELT

Part number: 749605

FUEL FILTER CARTRIDGE

Part number: 748087

FUEL PRE-FILTER

Part number: 734146

From machine no. 905990

PRESSURE HYDRAULIC FILTER CARTRIDGE

Part number: 518251

HYDROSTATIC TRANSMISSION FILTER

CARTRIDGE

Part number: 518251

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1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS

ALSO ADD FILTER ELEMENTS AND BELTS FOR PERIODIC MAINTENANCE AFTER 500 HOURS OF SERVICE.

SAFETY DRY AIR FILTER CARTRIDGE

Part number: 227960

OCCASIONAL MAINTENANCE

HYDRAULIC OIL TANK FILTER

Part number: 703041

HYDRAULIC OIL TANK SUCTION STRAINER

Part number: 19910

547399 (01/03/2019)

200 ATJ

www.duma-rent.com

Main Page

Instructions to the Company Manager8
The Operator8
Platform8
The Site8
Maintenance9
Modifying the Platform9
Introduction10
General Instructions10
Operating Instructions11
Safety Devices11
Before Starting-Up the Platform11
Driver’s Operating Instructions11
Environment12
Starting up the Electric-Powered Platform13
Visibility13
Safety Instructions13
Starting-Up the Engine-Powered Platform13
Operating the Platform14
Stopping the Platform14
Diesel Platform14
Instructions for Welding and Blow Torch Work on an External Structure15
Platform Maintenance Instructions16
Maintenance Logbook16
Lubricant and Fuel Levels16
Battery Electrolyte Level (Electric Platform)16
Washing the Platform17
Welding on the Access Platform17
Tilt Sensor17
Electricity17
If the Platform Is Not to be Used for a Long Time18
Preparing the Platform18
Protecting the Engine (Diesel Platform)18
Battery Charging (Electric Platform)18
Disposing of the Platform19
Recycling of Materials19
Environmental Protection19
Used Batteries19
Description21
Stickers26
Ground Safety Instructions28
Black Arrow28
Basket Safety Instructions28
White Arrow28
Wheel Load29
Hand Crushing Hazard29
Danger Keep Away29
Danger of Crushing29
Rotating Element Hazard30
Hot Element Hazard30
Washing Instruction30
Harness Attachment Point31
Backup Pump31
Emergency Control Procedure31
Antifreeze32
Hydraulic Oil32
Diesel32
Lashing Point32
Battery Housing33
Power Fuse33
Platform Key Location33
Reset Button33
Identification of the Platform34
Platform Manufacturer's Plate34
Engine34
Hydrostatic Pump35
Front Axle35
Rear Axle35
Speeds and Movements36
Load Specifications36
Characteristics36
Dimensions and Diagram40
Safety Components42
Guardrail42
Harness Attachment Points42
Turntable Locking Pin43
Lock the Turntable43
Unlock the Turntable43
Control Panel and Safety Devices at Ground Level44
Table of Contents45
Control Panel and Safety Devices in the Basket46
Emergency Stop Button48
Ignition Switch48
Engine Starter Button48
Navigation Screen Interface Keys51
Interface Screen52
Backup Pump Button52
Horn52
Orange Rotating Beacon Light53
Blue Flashing Light (Option: "Safemansystem")53
LEVELLING SENSOR (First Version)53
LEVELLING SENSOR (Second Version)53
- Emergency Stop Button54
- Engine Starter Button54
- Pedal Switch54
- Preheat Indicator Lamp54
- Basket Rotation Switch55
- Horn Button55
- Jib Switch55
- Basket Tilt Switch56
- Main Arm and Turntable Control Handle56
- Driving/Steering Control Handle57
- Secondary Arm and Telescope Control Handle57
- Driving Speed Selection Switch58
- Steering Mode Selection Switch58
- Differential Locking Button59
- Wheel Alignment Indicator Lights59
- Tilting/Oscillation Alarm Light60
- Overload Alarm Light61
- Use on Slope Button61
- Fault Alarm Indicator Light62
- Low Fuel Level Alarm Light62
- Backup Pump Button63
- Generator Button (Option: Generator)64
- Pressure Sensitive Bar (Option: "Safemansystem")64
- Reset Button (Option: "Safemansystem")64
- Audible Alarm65
  - The Audible Alarm Sounds65
  - Engine Start Page66
  - Preheat Page66
  - Screen Display - Description of Pages66
  - Start-Up Page66
  - Editing a Sub-Menu67
  - Menu Page67
  - Fault Page68
  - Maintenance Fault68
  - Work Page68
  - Displayable Fault69
  - Fault Requiring Special Management70
  - Fault to be Acknowledged71
  - Sub-Menu Definitions72
  - Transport Position80
  - Transport/Working Position80
  - Working Position80
  - Operation from the Ground Level Control Panel81
  - Start the Engine81
  - Switch the Platform on81
  - Turn the Platform off81
  - Drive and Steer82
  - Operation from the Basket Control Panel82
  - Position the Basket82
  - Switch off the Engine82
  - Controls Locked83
  - Loading the Platform Onto the Flatbed84
  - Loading/Unloading the Platform84
  - Transporting the Platform84
  - Unloading the Platform from the Flatbed84
  - Configure the Platform for Transport85
  - Folded Position85
  - Anchoring the Access Platform86
  - If the Engine Has Been Started87
  - If There Is a Breakdown - Emergency Controls from the Basket87
  - Rescue Procedure87
  - Should the User Feel Ill - Priority Controls87
  - If There Is an Accident or Breakdown - Emergency Controls88
  - Extend the Telescope89
  - Lower the Secondary Arm89
  - Raise the Secondary Arm89
  - Retract the Telescope89
  - Lower the Jib90
  - Raise the Jib90
  - Turn the Turntable to the Left90
  - Turn the Turntable to the Right90
  - Generator92
  - Options92
  - The Engine Must be Started to Activate the Generator92
  - The Generator Has a Circuit Breaker for Resetting It92
  - Operation Description93
  - Secondary Protection System "Safemansystem"93
  - Original Manitou Spare Parts and Equipment97
  - Daily and Monthly Maintenance98
  - Occasional Maintenance and Operation98
  - Periodic Maintenance98
  - Platform Maintenance98
  - Compulsory Service after First 500 Hours or 6 Months99
  - Mandatory Service99
  - Maintenance Schedule100
  - Periodic Service100
  - 250H - Periodic Maintenance - Every 250 Hours of Service or 6 Months101
  - 500H - Periodic Maintenance - Every 500 Hours of Service or 1 Year101
  - 1000H - Periodic Service - Every 1,000 Hours of Service or 2 Years102
  - 2000H - Periodic Service - Every 2,000 Hours of Service or 4 Years102
  - Occasional Maintenance102
  - Filtering Elements and Belts103
  - Diagnostic Analysis of Oils104
  - Hydraulics104
  - Lubricants and Fuel104
  - Recommendation104
  - Lifting Structure105
  - Packaging105
  - 10H - Daily Maintenance or Every 10 Hours of Service106
- Battery Voltage106
- Fuel Level106
- General Inspection106
- Coolant Level107
- Engine Oil Level107
- Alternator/Fan Belt108
- Hydraulic Oil Level108
  - Control Panel in the Basket109
  - Ground Level Control Panel109
- Platform Controls109
  - Starting the Engine and Emergency Stop109
  - Overload Alarm110
  - Slope Alarm113
- Secondary Protection System "Safemansystem" (OPTION)114
- 50H - Monthly Maintenance or Every 50 Hours of Service116
- Also Perform the Daily Maintenance116
- Injection Pipes, Fuel Hoses and the Hose Clamps116
- Reduction Gearbox Impermeability116
- Impermeability of the Front and Rear Axle Differentials117
- Impermeability of the Front and Rear Gear Reducers117
- Coolant, Air and Oil Radiators118
- Generator (OPTION)118
- Dry Air Filter Cartridge119
- Front and Rear Axles120
- Maintenance Warning121
- Reset121
- From Machine No. 949267121
- Wheel Nut Tightening122
- Tightening of the Fixing Screws for the Oscillating Cylinders (OPTION)122
- Tightening of the Fixing Screws for the Axles123
- Locking of the Front Axle Oscillating Cylinders (OPTION)124
- Braking125
- Checking the Brakes on a Slope125
- Stopping Distance on Level Ground125
- Turntable Rotation Motor Oil Level126
- Emergency Controls127
- Fuel Filter Cartridge127
- Shafts, Hubs and Cylinder Rings128
- Telescope129
- Crown Gear129
- Basket Fixing Screw Tightening130
- Tightening of the Fixing Screws on the Basket Rotation Cylinder130
- Telescope Setting131
- Tightening of the Fixing Screws for the Crown Gear132
- Tightening of the Fixing Screws on the Turntable Rotation Motor133
- Counterweight Fixing Screw Tightening134
- Hydraulic Hoses134
- Fuel Pre-Filter135
- Engine Oil137
- Engine Oil Filter137
- Turntable Rotation Motor Oil139
- Fill the Turntable Rotation Motor139
- Change the Oil139
- Hydraulic Pressure Filter Cartridge140
- Hydrostatic Transmission Filter Cartridge140
- Fuel Tank142
- Dry Air Filter Safety Cartridge142
- Coolant143
- Reduction Gearbox Oil143
- Front and Rear Axle Differential Oil144
- Front and Rear Wheel Reduction Gear Oil145
- Filling Filter and Suction Strainer146
- Wheels150
- The Fuel Supply Circuit151
- Bleed the Fuel Filter151
- Bleed the Injection Pump151
- Fuses/Relays152
- Fuse Holder152
- Main Fuse Box152
- Brc Connection Box and Ground Control Panel Fuses/Relays153
- Brc Connection Box Fuses/Relays154
- Swivelling Engine Plate156
- Freewheel and Winch157
- Put the Brakes Back into Action158

Manitou 200 ATJ - FILTERING ELEMENTS AND BELTS

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