Mash Seventy - Page 223

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How to Use this Manual2
Component Parts2
Abbreviations Used in this Manual4
Wire Color5
Table of Contents7
Chapter 1 Overview9
Section 1 Information Labels9
Warning / Caution / Note9
Section 2 General Precautions10
Chapter 1 Overview Section 3 Appearance of Motorcycle11
Section 3 Appearance of Motorcycle11
Section 4 Function of EI Sensor12
Chapter 1 Overview Section 5 Number Location13
Section 5 Number Location13
Chapter 1 Overview Section 6 Recommended Fuels and Oils14
Section 6 Recommended Fuels and Oils14
Front Fork Oil15
Chapter 1 Overview Section 7 Running-In Steps16
Section 7 Running-In Steps16
Chapter 1 Overview Section 8 Technical Parameters17
Section 8 Technical Parameters17
Dimensions and Mass17
Periodic Maintenance Chart19
Section 1 Regular Maintenance Plan19
Lubrication Point21
Section 2 Maintenance and Adjustment22
Valve Clearance22
Chapter 2 Periodic Maintenance23
Air Filter24
Idling Adjustment25
Engine Oil and Oil Filter27
Front Brake Fluid Replacement30
Rear Brake Fluid Replacement30
Chapter 2 Periodic Maintenance Fig.2.233
Chapter 2 PERIODIC MAINTENANCE Section 2 Maintenance and Adjustment35
Chapter 2 Periodic Maintenance Section 3 Inspection of Compression Pressure37
Section 3 Inspection of Compression Pressure37
Section 4 Inspection of Oil Pressure38
Chapter 3 Engine39
Section 1 Detachable Engine Components On-Site39
Section 3 Engine Disassembly39
Section 4 Inspection and Maintenance of Engine Componenets39
Chapter 3 Engine Section 2 Engine Disassemble and Re-Assemble40
Chapter 3 Engine Section 2 Engine Disassemble and Re-Assemble Fig.3.241
Chapter 3 Engine Section 3 Engine Dissassembly47
Section 3 Engine Disassembly47
Chapter 3 Engine Section 3 Engine Dissassembly Fig.3.352
Chapter 3 Engine Section 4 Inspection and Maintenance of Engine Componenets57
Chapter 3 Engine Section 4 Inspection and Maintenance of Engine Componenets Fig.3.459
Cylinder Head60
Oil Filter79
Chapter 3 Engine Section 5 Engine Reassembly Fig.3.580
Section 5 Engine Reassembly80
Chapter 3 Engine Section 5 Engine Reassembly81
Magneto Rotor83
Clutch Cover88
Piston and Piston Ring89
Cam Chain Tension Adjuster93
EI System Diagnosis Section 1 Maintenance Precautions96
Chapter 4 EI System Diagnosis Section 2 EI System Technical Features100
Section 2 EI System Technical Features100
Injection Time (Injection Volume)101
Chapter 4 EI System Diagnosis Section 3 Self-Diagnosis Function105
Section 3 Self-Diagnosis Function105
Section 4 EI System Troubleshooting106
Self-Diagnostic Procedures107
Self-Diagnosis Reset Procedure107
Malfunctioncode and Defective Condition109
Oxygen Sensor Heater Circuit Malfunction114
Sensor Resistance119
Fuel Injector124
Tpsensor Inspection134
Chapter 5 Fuel and Lubrication System136
Section 1 Fuel Tank and Fuel Tank Switch136
Chapter 5 Fuel and Lubrication System Section 3 Lubrication System137
Section 2 Throttle Body137
Installation139
Section 3 Lubrication System140
Chapter 6 Chassis142
Section 1 Exterior Parts142
Chapter 6 Chassis Section 2 Front Wheels143
Section 2 Front Wheels143
Inspection and Disassembly144
Chapter 6 Chassis Section 3 Front and Rear Brakes147
Section 3Front and Rear Brakes147
Chapter 6 Chassis Section 3 Front and Rear Brakes Fig.5.3148
Chapter 6 Chassis Section 4 Front Shock Absorber155
Section 4 Front Shock Absorber155
Chapter 6 Chassis Section 5 Steering161
Section 5 Steering161
Chapter 6 Chassis Section 6 Rear Wheels168
Section 6 Rear Wheels168
Section 7 Rear Suspension System173
Chapter 6 Chassis Section 7 Rear Suspension System174
Chapter 7 Electrical System Section 1 Location of Electrical Components178
Section 2 Ignition System180
Ignition Coil Primary Peak Voltage Inspection181
Spark Plug Gap183
Chapter 7 Electrical System, Section 3 Charging System184
Section 3 Charging System184
Section 4 Starter System and Side Stand Ignition Interlock System186
Starter System Description186
Side Stand / Ignition Interlock System Description186
Starter Motor Removal and Disassembly188
Starter Motor Inspection188
Carbon Brush188
Starter Motor Reassembly189
Chapter 7 Electrical System, Section 6 Lamp190
Section 5 Switches190
Section 6 Lamp191
Combination Meter192
Chapter 7 Electrical System, Section 7 Battery193
Section 7 Battery193
Recharging Operation193
Battery Installation194
Section 1 Troubleshooting195
Section 2 Special Tools208
Chapter 8 Information Service Section 3 Tighten Torque211
Section3 Tightening Torque211
Chapter 8 Information Service Section 4 Service Data213
Section 4 Service Data213
Valve + Guide213
Camshaft + Cylinder Head214
Conrod + Crankshaft214
Oil Pump214
Cylinder + Piston + Piston Ring215
Transmission + Drive Chain216
Brake+Wheel220
Section 5 the Circuit Diagram222

Mash Seventy - Page 223

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