Mash Seventy - Chapter 3 Engine Section 5 Engine Reassembly Fig.3.5; Section 5 Engine Reassembly

Chapter 3 Engine Section 5 Engine reassembly
3—42
Section 5 Engine reassembly
Engine reinstallation may take place in the reverse
order of disassembly.
The following steps require special attention or
precautions to be taken.
Note:
Apply oil to each moving and sliding part before
reinstallation.
Oil filter
Assemble the oil filter in the correct direction①..
As in Fig.3.5.1
Note:
Replace the new O-ring②..
As in Fig.3.5.2
Clutch separation camshaft
Install clutch to separate camshaft , oil seal, gasket and ③
pressure plate .④
Tighten the oil seal plate ④ and screw⑤.
As in Fig.3.5.3
Crankshaft
When the crankshaft is loaded into the crankcase,
special tools are needed to push the left end into the left
crankcase.
As Fig. 3.5.4
Tool: crankshaft installation tool ⑦
Connecting rod support ⑥
Note:
Do not load the crankshaft into the crankcase using
plastic hammer percussion.
Be sure to use special tools for installation,
otherwise it may deform the crankshaft.
Apply oil to the crankshaft bearing.
Shift CAM and shift fork
Install a flat washer and align the pin slot of the ⑧
shifting CAM positioning plate with the pin on the ⑨
shifting CAM.As in Fig.3.5.5
Fig.3.5.1
1
Fig.3.5.2
2
Fig.3.5.3
3
4
3
5
4
Fig.3.5.4
7
6
Fig.3.5.5
8
9