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Mec Speed Level Series User Manual

Mec Speed Level Series
344 pages
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Service & Parts Manual
Part # 91885 R1
January 2019
Speed Level Series
RT - Internal Combustion
ES - Electric
2684ES Serial Number Range 12700000 - Up
2684RT Serial Number Range 12800000 - Up
3084ES Serial Number Range 11700000 - Up
3084RT Serial Number Range 11800000 - Up

Table of Contents

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Mec Speed Level Series Specifications

General IconGeneral
BrandMec
ModelSpeed Level Series
CategoryBoom Lifts
LanguageEnglish

Summary

Chapter 1 - Service

Service Introduction

Instructions for maintaining MEC aerial work platforms, including adjustments and repairs.

Section 1 - MEC Operator Policy

MEC Operator Policy

Guidelines for safe operation and modifications of MEC aerial work platforms.

Section 2 - Safety Symbols & General Safety Tips

Safety Symbols & General Safety Tips

Explanation of safety symbols, colors, and general maintenance tips for aerial work platforms.

Section 3 - Specifications

RT Models Specifications

Technical specifications for RT models, including dimensions, capacity, and performance.

ES Models Specifications

Technical specifications for ES models, covering dimensions, capacity, and performance.

Section 4 - General Information

Key Safety Tips

Crucial safety advice for operating and servicing the machine, emphasizing proper support and component care.

Hydraulic System

Information on the hydraulic system, warning about high-pressure fluid hazards and leak correction.

Electrical System

Precautions for preventing damage to the battery and electrical system, including cable connection order.

Bolt Torque Specification - American Standard

Torque values for American Standard cap screws based on SAE grade and size.

Bolt Torque Specification - Metric Standard

Torque values for metric cap screws based on grade and size.

Hydraulic Components Torque Table

Torque specifications for hydraulic components like cartridge poppets, fittings, and hoses.

Emergency Systems And Procedures

Procedures for emergency stop, selector switch use, and emergency lowering in case of power failure.

Lift And Support The Machine

Safety precautions and procedures for lifting and supporting the machine using jacks and jack stands.

Section 5 - Hydraulic System

Hydraulic System – General

Overview of the hydraulic integrated circuit, its load-sensing feedback type, and pump operation.

Hydraulic Roadmap

Explanation of the hydraulic system's components and their functions, including reservoir, pump, manifold, and drive/brake system.

Hydraulic Fluid

Precautions for handling hydraulic fluid and recommendations for fluid types and system flushing procedures.

Hydraulic Pump - 3084RT

Procedures for removing and installing the hydraulic pump on 3084RT models, including torque specifications.

Hydraulic Manifold

Procedures for hydraulic manifold removal, disassembly, cleaning, assembly, and installation.

Drive And Brake System Wheel Drive

Details on the hydraulic drive system and dynamic braking circuit, including housing and shaft disassembly/assembly.

Steering Circuit

Explanation of the steering system, comprising wheel motors, cylinders, and control valves, and its hydraulic linkage.

Platform Leveling System

Description of the platform leveling system, its hydraulic cylinders, pivot mount, and GP400 processor control.

Platform Lift Circuit

Details on the platform lift circuit for 3084RT and 3084ES models, including single-use speed lowering and holding valve operation.

Section 6 - Electrical System

Electrical System – General

Overview of the electrical control system, including lower and upper controls, and emergency stop functionality.

Batteries

Safety precautions for handling batteries, their types in 3084RT and 3084ES models, and maintenance procedures.

Battery Replacement

Step-by-step instructions for removing and installing batteries, emphasizing safety precautions.

Lower Controls - 3084RT Dual Fuel/Diesel

Labeled diagram of lower controls for 3084RT models, with a description of each control's function.

Upper Controls - 3084RT Dual Fuel/Diesel

Labeled diagram of upper controls for 3084RT models, with a description of each control's function.

Alarms And Switches

Explanation of movement alarm, EZFit angle sensor, and pressure transducer functions for system monitoring.

Continuity Checks

Procedures for performing continuity checks on selector and toggle switches using an ohm meter.

GP400 Control Module Setup

Location of GP400 control module components and diagnostic information sources.

GP400 Calibration

Procedure for GP400 calibration using the EZ-Cal tool, including angle and pressure sensor calibration.

Calibration Problems

Descriptions of failure messages (F codes) encountered during calibration and their potential causes and solutions.

Section 8 - Troubleshooting - 3084RT Models

General Troubleshooting Tips

General tips for troubleshooting hydraulic pump and electrical system malfunctions, covering common causes and notes.

Electrical System Troubleshooting - 3084RT

Overview of the 3084RT electronic control system, its modules, and protection features.

GP400 Module

Description of the GP400 module's role as the system's brain, its inputs/outputs, and EZ-Cal scan tool usage.

Matrix Module & Terminal Block Module (TBM)

Explanation of the Matrix Module and Terminal Block Module (TBM) functions in relaying operator inputs and providing circuit connections.

EZ-Cal Scan Tool

Information on the EZ-Cal handheld scan tool, its interface capabilities, and system power-up requirements.

EZ-Cal Adjustment

Procedures for adjusting machine personalities using the EZ-Cal in Access Level 1, with factory settings and explanations.

EZ-Cal Diagnostics

Procedures for using the EZ-Cal Diagnostics menu to view and test individual circuits, comparing ID numbers with flow charts.

Troubleshooting Chart

A guide to help technicians identify problem areas based on symptoms and provides potential causes and solutions.

Section 9 - Troubleshooting - 3084ES Models

General Troubleshooting Tips

Troubleshooting tips for hydraulic fluid pump and battery charge state in 3084ES models, covering common electrical and hydraulic issues.

Electrical System Troubleshooting - 3084ES

Overview of the 3084ES electronic control system, its modules, and protection features.

GP400 Module

Description of the GP400 module's role, its inputs/outputs, and usage with the EZ-Cal scan tool.

EZ-Cal Scan Tool

Information on the EZ-Cal handheld scan tool, its interface capabilities, and system power-up requirements.

EZ-Cal Adjustment

Procedures for adjusting machine personalities using the EZ-Cal in Access Level 1, with factory settings and explanations.

EZ-Cal Diagnostics

Procedures for using the EZ-Cal Diagnostics menu to view and test individual circuits, comparing ID numbers with flow charts.

Troubleshooting Chart

A guide to help technicians identify problem areas based on symptoms and provides potential causes and solutions.

Section 10 - Schematics

3084RT - Hydraulic Schematic

Hydraulic schematic diagram for 3084RT models, illustrating fluid flow and component connections.

3084ES - Hydraulic Schematic

Hydraulic schematic diagram for 3084ES electric models, illustrating fluid flow and component connections.

3084RT - Upper Controls Electric Schematic

Electric schematic diagram for the upper controls of 3084RT models, showing wiring and component connections.

3084ES - Upper Controls Electric Schematic

Electric schematic diagram for the upper controls of 3084ES models, showing wiring and component connections.

3084RT Dual Fuel - Base Electric Schematic

Base electric schematic for 3084RT Dual Fuel models, detailing engine, generator, and control connections.

3084ES - Base Electric Schematic

Base electric schematic for 3084ES models, detailing engine, generator, and control connections.

Section 11 - Controls

Upper Controls, ANSI Models, Early Style

Illustrated breakdown of early style upper controls for ANSI models, showing component placement and numbering.

Lower Controls, 3084ES Electric Models

Illustrated breakdown of lower controls for 3084ES electric models, showing component placement and numbering.

Lower Controls, 3084RT Dual Fuel Models

Illustrated breakdown of lower controls for 3084RT Dual Fuel models, showing component placement and numbering.

Lower Controls, 3084RT Diesel Models

Illustrated breakdown of lower controls for 3084RT Diesel models, showing component placement and numbering.

Section 12 - Platform and Rails

Platform Installation - To Serial #11800046

Instructions for platform installation for models up to serial #11800046, including top and side-bolted ladder types.

Platform & Rails, 3084 - To Serial # 11800046

Illustrated breakdown of platform and rails for 3084 models up to serial #11800046.

Platform & Rails, 2684 - Part 1

Illustrated breakdown of platform and rails components for 2684 models, Part 1.

Platform & Rails, 2684 - Part 2

Illustrated breakdown of platform and rails components for 2684 models, Part 2.

Section 13 - Boom

Boom Mount and Pivot

Illustrated breakdown of the boom mount and pivot assembly, showing pins, bolts, and bearings.

Chassis Planetary Drive Assembly

Illustrated breakdown of the chassis planetary drive assembly, showing motors, mounting components, and fasteners.

Lower Boom Assembly

Illustrated breakdown of the lower boom assembly, showing weldments, pins, bolts, and cylinders.

Upper Boom Assembly

Illustrated breakdown of the upper boom assembly, showing pins, bolts, washers, and guards.

Section 14 - Axles

Front Axle Assembly

Illustrated breakdown of the front axle assembly, showing motors, cylinders, and mounting hardware.

Axle Installation, Front

Illustrated steps for installing the front axle assembly, showing component placement and fastener locations.

Axle Installation, Rear

Illustrated steps for installing the rear axle assembly, showing hydraulic motors, drive ports, and brake components.

Wheel Motor, Rear

Exploded view illustration of the rear wheel motor components, including endcover, piston, and seals.

Wheel Motor, Front

Exploded view illustration of the front wheel motor components, including endcover, piston, and seals.

Section 15 - Hydraulics

Main Manifold Assembly, Electric Models - Part 1

Illustrated breakdown of the main manifold assembly for electric models, showing component locations on left, front, right, and back views.

Main Manifold Assembly, RT Models - Part 1

Illustrated breakdown of the main manifold assembly for RT models, showing component locations on front, left, right, and back views.

Leveling Manifold Assembly

Illustrated breakdown of the leveling manifold assembly, showing components on front, bottom, left, and right views.

RT Manifold Assembly

Illustrated breakdown of the RT manifold assembly, showing component locations on front, left, right, and back views.

Hydraulic Hose Routing, RT Models: Steer, Brake, Case Drain

Diagram illustrating hydraulic hose routing for RT models, covering steer, brake, and case drain systems.

Hydraulic Hose Routing, RT Models: Lift, Pump

Diagram illustrating hydraulic hose routing for RT models, covering lift and pump systems, including manifold connections.

Hydraulic Hose Routing, ES Models: Platform Level, Axle Float

Diagram illustrating hydraulic hose routing for ES models, covering platform level and axle float systems.

Hydraulic Hose Routing, ES Models: Drive Motors

Diagram illustrating hydraulic hose routing for ES models, covering drive motors and manifold connections.

Hydraulic Hose Routing, ES Models: Lift, Pump

Diagram illustrating hydraulic hose routing for ES models, covering lift and pump systems, including manifold connections.

Lift Cylinder

Illustrated breakdown of the lift cylinder, showing seals, piston, and mounting hardware.

Steering Cylinder

Illustrated breakdown of the steering cylinder, showing seals, piston, and rod components.

Level Cylinder

Illustrated breakdown of the level cylinder, showing components and connections.

Axle Lock Cylinder

Illustrated breakdown of the axle lock cylinder, showing seals, pins, and fittings.

Section 16 - Base

Module Installation

Illustrated steps for installing control and power modules, showing mounting brackets and fasteners.

Control Module – ES, Drawing 1 of 2

Illustrated breakdown of the ES control module, drawing 1 of 2, showing component placement and numbering.

Power Module - ES

Illustrated breakdown of the ES power module, showing batteries, charger, and control components.

Power Module - RT

Illustrated breakdown of the RT power module, showing generator, control module, and engine components.

Diesel Power Module Assembly

Illustrated breakdown of the Diesel power module assembly, showing engine, radiator, and fuel tank components.

Engine Mount – Dual Fuel

Illustrated breakdown of the dual fuel engine mount, showing engine, radiator, and fuel filter components.

Engine Mount – Diesel

Illustrated breakdown of the Diesel engine mount, showing engine components, relays, and fuel system parts.

LP Tank – Dual Fuel

Illustrated breakdown of the LP tank assembly for dual fuel models, showing fittings and mounting hardware.

Generator Option, RT - Old Style

Illustrated breakdown of the generator option for older RT models, showing control module and upper controls.

Wire Harness – Electric Models

Diagram illustrating wire harness routing for electric models, showing connections between control modules and components.

Wire Harness – RT Models

Diagram illustrating wire harness routing for RT models, showing connections between control modules and components.

Section 17 - Decals, ANSI Models

Decals, ES Models, ANSI Specification - Part 1

Illustrated identification of decals for ES models, ANSI specification, Part 1, covering safety and operational warnings.

Decals, RT Models, ANSI Specification - Part 1

Illustrated identification of decals for RT models, ANSI specification, Part 1, covering safety and operational warnings.

Section 18 - Decals, CE Models

Decals, ES Models, CE Specification - Part 1

Illustrated identification of decals for ES models, CE specification, Part 1, covering safety and operational warnings.

Decals, RT Models, CE Specification - Part 1

Illustrated identification of decals for RT models, CE specification, Part 1, covering safety and operational warnings.

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