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CDA10
Mecal CDA10 User Manual
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CRI
MP DATA
ANAL
YZ
ER
CDA1
0
REV.01
22
2.1.1
MA
CHINE
CERT
IFI
CATIO
N
The machine is supplied w
ith an EC Declaration of
Conformity with the ess
ential safety
requir
eme
nts in a
ccorda
nce with Ma
chi
nery
Direc
tive 20
06/42/EC (
Annex
II A) and
Electr
omagneti
c
Compatibility Directive 2014/30/EU
.
23
25
Table of Contents
Default Chapter
6
Table of Contents
6
1 General Information
10
Introduction
12
Support
12
Glossary
13
Safety Standards
17
Manufacturer's Responsibilities
17
Machine Management
18
Conditions Check
18
Warranty
19
2 Safety
21
General Information
21
Machine Certification
24
Intended and Improper Uses
25
Environmental Operating Conditions
26
Fire Protection Installation
26
Explosive Atmosphere
26
Lighting
26
Ergonomics
26
Vibrations
27
Noise
27
Electromagnetic Emissions
27
Disposal of Exhausted Materials
28
Danger Zones
28
Residual Risks
29
General Information
29
Plates Present on the Machine
30
3 General Description
32
Layout
34
Description of Units
38
Adjustable Support
38
Control Unit
38
Force Cell Sensor
39
Encoder
40
4 Packaging and Trasport
44
Packaging
44
Trasport
45
Lifting and Handling
46
Weight of Packages
47
5 Installation
49
General Safety Precautions
51
Choosing the Site and Verifying Installation Requirements
52
Positioning and Assembling the Equipment
52
Positioning and Assembling the Force Cell Sensor on TT and P107 Presses
53
Positioning and Assembling the Force Cell Sensor on P040 and P080 Presses
54
Positioning and Assembling the Encoder
55
Connections
56
Connecting to Electrical Mains on TT and P107 Presses
56
Connecting to Electrical Mains on P040 Presses
58
Replacing the Force Cell TT1000 with CDA10
60
Auxiliary Connecting
61
Checks and Verifications
62
General Checks on the Mechanical Units
62
Electrical System Check
63
Universal International Recycling Codes
64
6 Use
68
Switch
70
Electrical Circuit
70
Control and Sensor Systems
71
Acoustic Signal Setting
73
Web Connection
74
Network Setting
76
Software Update
77
Crimp Force Detection History
80
Operating Password Setting
82
Machine Use Procedures
83
Initial Checks
83
Connecting Power
83
Operating Mode
83
Switching off the Machine
83
Use
84
Learning
84
Production
86
How Crimp Force Curve Mismatch Is Calculated
87
Crimp Fail
89
Parameters Setting (Analysis Menu)
90
Error Messages
92
Unloading the Machine
93
Faults
94
7 Dismantling
96
Disposal
98
8 Maintenance
100
General Safety Precautions
102
General Hazard Notes
103
General Warnings
104
Qualification of Maintenance Personnel
106
General Skills
106
Skills Related to Qualified Personnel
106
Safety Control Plan
110
Functional Checks and Tests on Safety Devices
110
Machine Stop Procedure
111
Maintenance Sheets
112
Spare Parts
114
Mechanical Spare Parts
114
Electrical Spare Parts
114
9 Attached Documentation
118
Layout
119
4
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Mecal CDA10 Specifications
General
Brand
Mecal
Model
CDA10
Category
Measuring Instruments
Language
English
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