5
D
INJECTION PUMP
SERVICE MANUAL NUMBER 22
90-860074--1 FEBRUARY 2002 Page 5D-1
FUEL SYSTEM
Section 5D - Injection Pump
Table of Contents
Identification 5D-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Code and Identification
Number Location 5D-2. . . . . . . . . . . . . . . . . . .
Specifications 5D-2. . . . . . . . . . . . . . . . . . . . . . . . .
Injection Pump 5D-2. . . . . . . . . . . . . . . . . . . . .
Timing 5D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications 5D-3. . . . . . . . . . . . . . . . . .
Special Tools 5D-3. . . . . . . . . . . . . . . . . . . . . . . . .
Tools 5D-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special EDI Tools 5D-4. . . . . . . . . . . . . . . . . . .
Kent-Moore Tools 5D-4. . . . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 5D-4. . . . . . .
Precautions 5D-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Description 5D-6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Ratings 5D-7. . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel Fuel in Cold Weather 5D-7. . . . . . . . . . . .
Repair and Service 5D-8. . . . . . . . . . . . . . . . . . . .
General Information 5D-8. . . . . . . . . . . . . . . . .
Service Information 5D-8. . . . . . . . . . . . . . . . .
Testing Information 5D-9. . . . . . . . . . . . . . . . .
Exploded View 5D-10. . . . . . . . . . . . . . . . . . . . . . .
Fuel Injection Pump Removal 5D-11. . . . . . . . . .
Fuel Injection Pump Installation 5D-16. . . . . . . .
Installation With Engine Assembled 5D-16. .
Installation During Engine
Reassembly 5D-19. . . . . . . . . . . . . . . . . . . . . .
Fuel Injection Pump Timing 5D-23. . . . . . . . . . . .
Checking 5D-23. . . . . . . . . . . . . . . . . . . . . . . . .
Setting 5D-23. . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting Engine - After Fuel Injection
Pump Installation and Timing 5D-28. . . . . . . . . .
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