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Mercury D4.2L D-Tronic

Mercury D4.2L D-Tronic
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MANIFOLDS, ELBOWS AND RISERS
SERVICE MANUAL NUMBER 22
90-860074--1 FEBRUARY 2002 Page 7B-15
Installation
1. Install new intake / exhaust manifold gaskets.
70883
a
b
Typical
a - Manifold Studs
b - Gaskets
2. Install intake / exhaust manifold on studs.
3. Position shift bracket, clamps and fluid cooler with hoses, where removed previously.
4. Install intake / exhaust manifold flange nuts or lockwashers and nuts. Torque nuts evenly
in a diagonal pattern to 32 Nm (24 lb-ft).
5. Install hose clamp on rear cover-to-rear of manifold strip elbow hose. Tighten securely.
70882
b
c
d
70881
e
a
b
f
f
Typical
a - Exhaust Manifold
b - Rear Cover
c - Hose Clamp
d - Hose, Rear Cover-To-Rear Manifold Strip
e - Manifold Strip
f - Flange Nuts or Nuts and Lockwashers

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